FMEA 中英文范本汇总Word文件下载.docx
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CurrentProcessControl
不可探测度数undetectabledegree
风险顺序数RiskRate
建议的措施
Suggestedsolutions
责任和目标完成日期
ResponsibleDept.andfinishdate
预防
Precaution
检查
Check
1
物料合格（无划伤，无残缺，无歪孔大小头，Materialsarequalified（Noscratches,nocrippleparts,andnounqualifiedshapeandsize）
链片划伤，残缺Scratchesareonthelinkplates,orlinkplatesarecripple
影响链条疲劳寿命
Affectchainfatiguelife
7
供应商提供Fromsupplier
3
供应商技术认可Approvalofsupplier’stechnology
来料检测
Checkincomingmaterials
21
针对每次不良要求供应商提列不良原因，改善对策，DW对其效果验证Foreachdefectedissues,suppliershouldfindoutthecause,andcomeupwiththesolutions.DWwillexamtheeffects
责任部门：
采购，质量
日期：
即日起ResponsibleDept.:
purchasingDept.andQC
FinishDate:
Fromnowon.
链片歪孔，大小头LP’sholeisunqualified,orsizeofLP’sheadisunqualified
影响链条装配Affectassemblingprocess
6
2
12
小轴切面不良Breakingareaofpinisdefected.
倒角面不合格Defectedchamfer
5
15
小轴R角锋利Pin’sR-angleistoosharp
链片产生毛坯BurswillhappenonLP
18
频度数Frequency
风险顺序数RiskRate
包装辅料合格Qualifiedpackagematerials
尺寸不合格
Unqualifiedsize
产品不能正常包装Productscannotbepackagedbythestandardsway
-设计错误
-供应商提供错误
Wrongdesignversion
Wrongdeliveryfromsupplier
4
包材尺寸规格书变更后及时通知辅料检验员Ifthepackagesizeischanged,inspectorofpackagematerialsshouldbeinformedintime
检验员依据包材尺寸规格书检测
InspectorwillchecktheincomingmaterialsbasedonthePackageSizeProcedure.
60
版面印刷错误，印刷不清晰Wrongprintversion,orfaintversion
客户投诉
Customercomplaints
-供应商提供Fromsupplier
所有彩盒版面进行标准化Regularallofthecolorfulboxversion
检验员依据标准版面检测Inspectorwilldotheinspectionbasedonthestandards
84
Requirementsonprocessandfunction
潜在失效的后果
PotentialEffectsanalysis
不可探测度数UnknownRate
建议的措施Suggestedsolutions
责任和目标完成日期ResponsibleDept.andfinishdate
预防Precaution
检查Check
物料储存Materialsstorage
零件生锈Componentsarerusted
影响生产效率，增加生产成本Affectproductionefficiency
储存时间太长
Storematerialsforlongtime
按照Fi-Fo原则发放物料DeliverymaterialsbasedonFi-Foprinciples
Inspectionontheincomingmaterials
首件检测
Inspectiononthefirstproducts
彩盒褪色Colorinbox,willfade
顾客不满意Customerdissatisfaction
储存过程中没遮光
Lightisnotshelteredfromduringthestorageprocess.
使用遮光布覆盖彩盒
Colorfulboxesshouldbepreventedfromlightbythecovercloth
包装前检测
Doinspectionbeforepackage
14
物料发放Materialsdelivery
发错物料Wrongmaterialdelivery
链条拆解，浪费零件和工时
Needtodisassemblechain.Componentsandlaborwillbewasted.
8
1.作业员为新员工
Freshoperator
2.零件标签丢失
Lackofcomponentslabel
3.零件标签与料架标签不一致
Componentslabelisinconsistentwithmaterialshelflabel
-发料前确认实际物料是否跟标签一致
Beforedelivery,Confirmmateriallabelisright
-首件检测
Do100%inspectiononthefirstproduct
-仓库盘点
Physicalinventory
CurrentProcessControl
预防Precaution
检查
Check
打组距
AssembleRL
内节偏低
Bearingareaislowerthanstandards
影响客户安装，跳齿，啮合不畅Haveabadaffectiononcustomer’sassemblingprocess
布斯压平撞子，引导撞子安装偏低Bushingbringspressuretopunchtooling.Ortheinstallationlocationofleadingpunchtoolingislowerthanstandards
-量具定期校验
Doinspectiononfirstproduct
Doroutinecalibrationonmeasurementtooling.
自主检测：
4pcs/次/2H
Frequencyforworkerstodotheinspection4pcs/time/2H
QC巡检:
4pcs/次/4H
FrequencyforQCtodotheinspection
4pcs/time/4H
布斯嵌合力偏低Pushoutforceislowerthanstandards
链条拉脱Chainelongation
10
▲
布斯孔径偏小，RLP孔径偏小
DiameterofbushingandRLP’sholeissmaller
-嵌合力机定期校验
Doroutineinspectiononthepushoutforcemachine
2pcs/次/4H
2pcs/time/4H
20
装配连接Assemblingandconnecting
外节偏高
Heightofouterlinkishigherthanstandards
链条安装后跳齿，啮合不畅Afterassembling,chaincannotfixwithgearwell.
压规格模安装偏高Theinstallationlocationofassemblingtoolingishigherthanstandards
-外节高度检测
-量具定期校验Doinspectiononfirstproduct
Doroutinecalibrationonmeasurementtooling.
自动化全检
外节偏低
Heightofouterlinkislowerthanstandards
紧目Tightjoints
压规格模具偏低Theinstallationlocationofassemblingtoolingislowerthanstandards
-紧目检测
Doinspectiononheightofouterlink
小轴凸出不均Headextensionofpinsarenotstable.
安装不畅Affectassemblingprocess
小轴长度不合格unqualifiedpinlength
10pcs/次/4H
8pcs/次/4H
自动化全检Frequencyforworkerstodotheinspection10pcs/time/4H
8pcs/time/4H
Automatic100%inspection
小轴嵌合力偏低
Lowerpushoutforceofpin
链条拉脱
Chainelongation
P外径偏小，PLP孔径偏大Pin’sdiameterissmallerthanstandards,PLP’sholeisbiggerthanstandards.
-嵌合力机定期校验Doinspe343ctiononfirstproduct
Doroutinecalibrationonpushoutforcemachine
装配连接Assemblingandconnecting
缺零件（布斯，罗拉）Lackofcomponents（Bushingandroller）
链条使用过程中拉断chainwillbebrokenduringtheusageprocess
有异物卡到布斯，罗拉下料筒里面Thereissomethingleftinbushingandroller’sinnerside
确保每次倒料时包装袋口没有碎丝，及料里面没有异物Confirmthereisnoimpuritywhenaddingmaterials
作业前操作员查看物料里面是否有异物
Operatorshouldcheckwhetherthereisimpuritymixedintomaterials
外片重叠在一侧DoublePLPononeside
客户不能正常装配Chaincannotbeassembled
-组装时链条上侧多压一个外片OnemorePLPisassembledduringtheassemblingprocess
-链条重新修整时多压一个外片OnemorePLPisassembledduringtherepairingprocess
-
-链条休整后的零件及时清理Clearpartsfromrepairingprocessintime
-外节自动化全检
-重整后的链条重新过检包线100%inspectionshouldbedoneonouterlinkautomatically.
Aftertherepairingprocess,chainshouldbeinspectedagain.
过油
Lubrication
油品到期未更换Donotchangethelubricationoilwhenitisoutexpirationdate
影响链条寿命Affectthechainservicelife
油品使用时间未记录Donothaveagoodtimerecord
生产前QC抽检Beforelubrication,QCwillinspecttheoilquality
生产记录油品使用时间后，QC签字确认QCwillinspectandsignthetimerecord
16
整直Preload
整直受力不够Thepreloadforceisnotenough
初期伸长量大Theelongationamountwillbemoreatthefirststage
链条未张紧Tensileforceisnotenoughtomakechainbeelongated
增加限位感应器来控制行程
Addoffsettinginductortocontroltheoffsetting
通过1次/天检测感应器是否正常运作Checktheinductor1timeeverydaytoseeifitworkswell
切断Cutting
长度不合格
Cuttinglengthisunqualified
无法安装或跳齿，啮合不畅Cannotassembleorchaincannotfitwithgearwell.
链片节距不合格，小轴外径不合格Unqualifiedpitchandpindiameter
Inspectthefirstproduct
-长度台定期校验
Doroutinecalibrationonlength
-长度检测使用首件比对Dolengthmeasurementbyusingthefirstproducts
FrequencyfortheQCinspectortodotheinspection2pcs/time/4H
切断机外片数目设定错误Wrongsettingnumberofbreakingmachine
9
铆钉Riveting
小轴倒角面偏小Pinchamfersideissmallerthanstandards
链条拉脱Chainwillbeelongated
油压及油压行程偏小Theoffsettingofoilhydraulicsystemislowerthanstandards
Inspectthefirstproduct
-量具定期校验
Calibratethemeasurementmachineinroutinetime
-外观自主检测
Appearanceinspection
FrequencyofInspectiondonebyworks
8pcs/次/2H
8pcs/time/2H
FrequencyofinspectiondonebyQCinspector8pcs/次/4H
8pcs/
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