小家电产品组装线质量控制计划.docx
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小家电产品组装线质量控制计划
小家电产品组装线质量控制计划
机种：
typeofmachine
MODELNO.:
BVSTKT687
samplingstandard抽样方案：
GB/T2828.1-2012
AQL:
Crit=（A）0Maj=（B）1.0Min（C）2.5
number
checkingitem:
检验需求/依据supportdocument
检验方法/计量工具checkingmethod/checking
samplesize
AQLlevel
remark
Process:
assembly
Providedepartment：
QC
version：
A/0
number：
PQC001
编号
Processname
fixed
Keycontrolcharacteristics
检测方法
Productfeatures
parameters
Testingtools
inspection
Controlmethod
samplingfraction
samplingfrequency
1
取检煲身/装配灯罩密封圈Takepotbody/assemblychimneysealingring
外观appearance
1.检查壶身是否有裂痕，刮伤，变形，凹点，卷边狗牙，水窗是否有反边不良。
Checkforcracksinpotbody,scratches,deformation,pits,edgedogteeth,badwaterwindowifthereisareverseside2.发热盘冷针无生锈，松动，蒸汽管钎焊不良等。
Hotplatecoldneedlewithoutrust,loose,steampipeandpoorsoldering.3.码仔焊接不良。
Codebadwelding4.密封圈装到位，不能有烂/脏污Sealingringinstalledinplace,therecanbebad/dirt
目測eyeballing
100%
Allinspection
操作员自检Theoperatorself-inspection
目測eyeballing
2PCS
2H
IPQC抽检spotcheck
2
组装水窗（右）Assemblethewaterwindow
外观appearance
1.水窗装到位不能有爆裂/顶白/丝印不良Longnoseplierswaterwindowisinstalledinplacecannothaveburst/white/screenprintingisbad
目測eyeballing
100%
Allinspection
操作员自检Theoperatorself-inspection
目測eyeballing
2PCS
2H
PQC抽检spotcheck
3
组装水窗（左）Assemblethewaterwindow
外观appearance
1.水窗装到位不能有爆裂/顶白/丝印不良Longnoseplierswaterwindowisinstalledinplacecannothaveburst/white/screenprintingisbad
目測eyeballing
100%
全检Allinspection
操作员自检Theoperatorself-inspection
目測eyeballing
2PCS
2H
PQC抽检记录
4
装配灯罩，锁灯罩扣位片，涂704硅胶（水泥电阻）Assemblyofchimney,chimneyscrewslice,with704silicagel（cementresistor）
外观appearance
1.检查灯罩整体是否完整,且灯孔外罩有无气泡。
2.锁灯罩扣位要扭紧/到位。
3.涂硅胶要均匀/锁水泥电阻要牢固。
Checkthelampshadeiscompletewhole,andlightholecoveranyairbubbles.2.Lockthelampshadebucklefastening/inplace.3.Coatedsilicagelevenly/cementresistancetostronglock.
目測eyeballing
100%
全检Allinspection
操作员自检Theoperatorself-inspection
目測eyeballing
2PCS
2H
PQC抽检spotcheck
5
碰焊端子，装配开关装饰，放云母片Touchweldingterminals,decoration,assemblingswitchputmicasheet
碰焊机Touchweldingmachine
外观appearance
1.焊接面有方向，焊接顶面要平整/焊接面积不少于2/32.焊接牢固不能脱焊。
≥9kg的拉力3.装配开关装饰不能有裂痕/顶白/装不到位的现象。
1.Weldingsurfacehasdirection,topsurfaceisflatandlevel/weldingareaofnotlessthantwo-thirds
（2）weldingisfirmcannotdesoldering.Of9kgorpull3.Decorationassemblingswitchcannothavecrack/white/assemblydoesnotreachthedesignatedpositionphenomenon.
目測eyeballing
100%
全检Allinspection
操作员自检Theoperatorself-inspection
目測eyeballing
目測eyeballing
2PCS
2H
PQC抽检spotcheck
点焊机温度
作业温度330-390℃Operatingtemperature330-390℃
目測eyeballing/测量test
2PCS
2H
PQC抽检spotcheck
6
涂导热油，涂704硅胶（蒸汽管周边位置）Heatconductionoil,with704silicagel（aroundsteampipelocation）
夹具fixed
外观appearance
1.用夹具放在铝板平面紧贴涂导热油要均匀/不可有漏涂。
Paintedtheheatconductionoilwithfixtureonthealuminumplateplaneclosetohomogeneous/thereshallbenoleakage.2.硅胶不可漏涂Thesiliconedonotleak
目測eyeballing
100%
全检Allinspection
操作员自检Theoperatorself-inspection
目測eyeballing/测量test
2PCS
2H
PQC抽检记录
7
装配蒸气管及锁电制螺丝Steampipeassemblyscrewsandlocktheelectricsystem
夹具fixed
外观appearance
1.电制组装线要牢固，螺丝要打紧/不可滑牙/漏打/用错螺丝。
Electricalsystemassemblylinewantsfirm,screwsarematter/nonslipteeth/play/usingthewrongscrew.2.蒸汽硅胶要装到位，不能有漏装。
2.Steamsilicagelpackinplace,therecanbenopacking.
目測eyeballing
100%
全检Allinspection
操作员自检
目測eyeballing
2PCS
2H
PQC抽检记录
锁指示灯线组合水泥电阻固定夹Cementresistanceclamplockindicatorlinecombination
电批ELECTRICSCREWDRIVER
外观appearance
1.电制组装插线要到位，不能松脱，Electricalsystemassemblylineisinplace,notloose2.锁水泥电阻固定夹要打紧/不可有松动/螺丝未打紧/螺丝滑牙等现象。
Cementresistanceclamplocktomatter/nothaveloosenotmatter/screws/screwthephenomenonsuchasslidingtooth.
目測eyeballing
100%
全检Allinspection
操作员自检Theoperatorself-inspection
目測eyeballing
2PCS
2H
PQC抽检spotcheck
9
插接连接线端子及灯线微型端子Insertedterminalsandlightlineminiatureterminalinsuccession
尖嘴钳nosepliers
1.插线不能松/插到位/应能承受5kg的拉力Plugwirecan'tloose/insertinplace,shouldbeabletobear5kgpullingforce2.插线区分：
L为红线N为黑线不能有插做.Plugwiretodistinguish:
ListheredlineNfortheblacklinecan'tbeinserted3.微型端子方向不能错位,且要插到位,排线整齐,Miniatureterminaldirectionnotdislocation,andtoputinplace,platoonline,
目測eyeballing
100%
全检Allinspection
操作员自检Theoperatorself-inspection
目測eyeballing
2PCS
2H
PQC抽检spotcheck
螺丝扭力Screwtorque
>5Kgf.cm扭力
目測eyeballing/测量test
2PCS
2H
PQC抽检spotcheck
10
插灯头到灯罩及灯线排位固定Lampholderinsertedintothelampshadeandlightlinepositionisfixed
尖嘴钳nosepliers
外观appearance
1.插灯头插到位不能有松出/灯线要排好Plugsocketpluginplacenotveeraway/lamplinetoline
目測eyeballing
升级会员 