Procast内部教程（Getting started系列）离心铸造.pptx

Procast内部教程（Getting started系列）离心铸造.pptx

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CopyrightESIGroup,2009.Allrightsreserved.CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCAST（VerticalCentrifugalCastingsetup）GettingstartedwithProCASTOutlinesThegoalofthistutorialistoshowatypicalProCASTsetupforVerticalCentrifugalCastingprocess.Process:

Transferttime（preheattocastingfurnace）:

15sFillingtime:

15sDurationoffilling:

1sPreheattemperature:

1200CCastingtemperature:

1850C1CopyrightESIGroup,2009.Allrightsreserved.Availablefilesare:

Model.meshCentrifugal_d.datCentrifugal_p.dat:

3Dsurfacemeshofthemodel:

FinaltutorialProCASTdatafile:

FinaltutorialProCASTrunparametersfileGettingstartedwithProCASTLoadingfiles1Usetheexplorertogototherightlocation2Inputcasewhichwillbeautomaticallyloaded3ClickonthePreCASTMenu2CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTLoadedModel1AnInputMeshDatawindowallowsyoutogetinfoaboutthemodel2Usetheseiconsforgeometric/renderingoperations3CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTMaterialAssignmentMenu1MaterialAssign2Assignmaterialusingthematerialdatabase3Definethematerialtype4Emptycavity?

5Andrepeattheoperationforeachmaterial4CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTInterfacedefinitonMaterialpairorder（castinginfirstcolumn2（red）,othersinsecondcolumn（green）3Typeofinterface?

Interfaceassignement4usingtheinterfacedatabase6Finally,Apply5AndrepeattheoperationforeachinterfaceMenu1Interface5CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTBoundaryConditions-HeatMenu1BoundaryConditionsAssignSurface2AddaHeatBC3SelectareawheretoapplyBC4Storetheselectedarea5AssigntheBCusingtheBCdatabase6CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTBoundaryConditions-Wall1AddaWallBC2SelectareawheretoapplyBC3Storetheselectedarea7CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTBoundaryConditions-Velocity1AddaVelocityBC3Storetheselectedarea2SelectareawheretoapplyBC4AssigntheBCusingtheBCdatabase7CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTBoundaryConditions-Temperature1AddaTemperatureBC3Storetheselectedarea2SelectareawheretoapplyBC4AssigntheBCusingtheBCdatabase8CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTRevolutionset-up1MenuProcessAssignVolume2SelecttheCastingVolume（s）3AssigntheBCusingtheBCdatabase:

.Definetheaxisofrevolution.Definetherevolutionspeed9CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTGravityDefinition1MenuProcessGravity2Definethegravityvector10CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTInitialConditionsMenu1InitialConditionsConstant2Initialtemperatureinput3Repeattheoperationforeachmaterial11CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTRunParameters1MenuRunParameters2Preferences,Centrifugal2CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTRunParameters1Stopcriterion:

.IncreaseNSTEP.SetTSTOPbelowTsolidus2SetPOROSto8orto03Finally,Apply13CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTRunParameters1FileOptimize（enabletheoption）2FileExit,Finallysavethefile3RunDatacast&ProCAST14CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTPost-Processing（VISUAL）Flowanalysis15CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCASTPost-Processing（VISUAL）Thermalanalysis16CopyrightESIGroup,2009.Allrightsreserved.CopyrightESIGroup,2009.Allrightsreserved.CopyrightESIGroup,2009.Allrightsreserved.GettingstartedwithProCAST（VerticalCentrifugalCastingsetup）