机械制造基础课程设计讲解Word文件下载.docx

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机械制造基础课程设计讲解Word文件下载.docx

r/min

进给量

mm/r

背吃刀量

mm

1

装夹右端

左端面

T

01

600

150

2

粗车

外圆面

3

半精车

左端

02

800

4

精车

900

120

5

装夹左端

右端

6

7

 

6.加工程序

程序

(一)装夹右端面,加工左端面。

N5G71

N10(/MFG0001)

N15G0G17G99

N20G90G94

N25S600M03

N30G0Z3.441

N35X25.1Y0.

N40G1X23.F10.

N45Z-115.

N50X24.1

N55G0Z3.441

N60G1X22.125F10.

N65Z-34.636

N70X22.223Z-34.686

N75X22.317Z-34.742

N80X22.406Z-34.805

N85X22.491Z-34.874

N90X22.571Z-34.95

N95X22.645Z-35.03

N100X22.712Z-35.117

N105X22.773Z-35.207

N110X22.828Z-35.302

N115X22.875Z-35.401

N120X22.915Z-35.503

N125X22.948Z-35.608

N130X22.973Z-35.714

N135X22.989Z-35.823

N140X22.998Z-35.932

N145X23.Z-36.

N150X24.1

N155G0Z3.441

N160G1X21.25F10.

N165Z-34.5

N170X21.5

N175X21.609Z-34.504

N180X21.718Z-34.516

N185X21.826Z-34.536

N190X21.932Z-34.564

N195X22.036Z-34.599

N200X22.125Z-34.636

N205X23.225

N210G0Z3.441

N215G1X20.375F10.

N220Z-34.5

N225X22.35

N230G0Z3.441

N235G1X19.5F10.

N240Z-34.5

N245X24.1

N250M30

%

下料

走刀路线

加工完成

程序

(二)调头加工

N25S800M03

N30G0Z3.446

N35X27.2Y0.

N45Z-126.642

N50X25.2

N55G0Z3.446

N60G1X21.25F10.

N65Z-84.364

N70X21.339Z-85.142

N75X21.5

N80X21.609Z-85.146

N85X21.718Z-85.158

N90X21.826Z-85.178

N95X21.932Z-85.206

N100X22.036Z-85.241

N105X22.136Z-85.284

N110X22.234Z-85.334

N115X22.327Z-85.391

N120X22.416Z-85.455

N125X22.501Z-85.525

N130X22.58Z-85.601

N135X22.653Z-85.682

N140X22.72Z-85.769

N145X22.78Z-85.86

N150X22.834Z-85.956

N155X22.88Z-86.055

N160X22.919Z-86.157

N165X22.951Z-86.262

N170X22.975Z-86.369

N175X22.991Z-86.478

N180X22.999Z-86.587

N185X23.Z-86.642

N190X25.2

N195G0Z3.446

N200G1X19.5F10.

N205Z-69.013

N210X21.25Z-84.364

N215X23.45

N220G0Z3.446

N225G1X17.5F10.

N230Z-37.228

N235X17.602Z-37.268

N240X17.701Z-37.316

N245X17.795Z-37.371

N250X17.886Z-37.432

N255X17.972Z-37.5

N260X18.053Z-37.574

N265X18.061Z-37.582

N270X19.061Z-38.582

N275X19.135Z-38.662

N280X19.204Z-38.747

N285X19.266Z-38.838

N290X19.321Z-38.932

N295X19.369Z-39.03

N300X19.41Z-39.132

N305X19.444Z-39.236

N310X19.47Z-39.343

N315X19.488Z-39.451

N320X19.498Z-39.56

N325X19.5Z-39.642

N330X21.7

N335G0Z3.446

N340G1X15.5F10.

N345Z-37.142

N350X17.

N355X17.109Z-37.146

N360X17.218Z-37.158

N365X17.326Z-37.178

N370X17.432Z-37.206

N375X17.5Z-37.228

N380X19.7

N385G0Z3.446

N390G1X13.5F10.

N395Z-26.89

N400X14.669Z-37.142

N405X17.7

N410G0Z3.446

N415G1X11.5F10.

N420Z-9.347

N425X13.5Z-26.89

N430X15.7

N435G0Z3.446

N440G1X9.5F10.

N445Z-3.519

N450X9.668Z-3.772

N455X9.828Z-4.029

N460X9.983Z-4.29

N465X10.13Z-4.556

N470X10.27Z-4.825

N475X10.403Z-5.097

N480X10.528Z-5.373

N485X10.647Z-5.653

N490X10.758Z-5.935

N495X10.861Z-6.22

N500X10.957Z-6.508

N505X11.045Z-6.798

N510X11.126Z-7.09

N515X11.199Z-7.385

N520X11.264Z-7.681

N525X11.321Z-7.979

N530X11.37Z-8.278

N535X11.412Z-8.579

N540X11.426Z-8.697

N545X11.5Z-9.347

N550X13.7

N555G0Z3.446

N560G1X7.5F10.

N565Z-1.282

N570X7.727Z-1.483

N575X7.949Z-1.69

N580X8.166Z-1.902

N585X8.376Z-2.12

N590X8.581Z-2.344

N595X8.78Z-2.573

N600X8.973Z-2.807

N605X9.16Z-3.046

N610X9.34Z-3.29

N615X9.5Z-3.519

N620X11.7

N625G0Z3.446

N630G1X5.5F10.

N635Z.1

N640X5.764Z-.049

N645X6.025Z-.205

N650X6.281Z-.367

N655X6.533Z-.536

N660X6.78Z-.711

N665X7.023Z-.893

N670X7.261Z-1.082

N675X7.493Z-1.276

N680X7.5Z-1.282

N685X9.7

N690G0Z3.446

N695G1X3.5F10.

N700Z.954

N705X3.788Z.858

N710X4.073Z.755

N715X4.355Z.644

N720X4.634Z.525

N725X4.91Z.399

N730X5.183Z.266

N735X5.452Z.126

N740X5.5Z.1

N745X7.7

N750G0Z3.446

N755G1X1.5F10.

N760Z1.402

N765X1.8Z1.358

N770X2.099Z1.307

N775X2.397Z1.248

N780X2.692Z1.18

N785X2.986Z1.106

N790X3.278Z1.023

N795X3.5Z.954

N800X5.7

N805G0X21.7

N810Z-57.642

N815G1X19.5F10.

N820X19.496Z-57.752

N825X19.484Z-57.861

N830X19.464Z-57.968

N835X19.436Z-58.074

N840X19.401Z-58.178

N845X19.358Z-58.279

N850X19.308Z-58.376

N855X19.251Z-58.47

N860X19.187Z-58.559

N865X19.117Z-58.643

N870X19.061Z-58.703

N875X18.061Z-59.703

N880X17.98Z-59.778

N885X17.895Z-59.846

N890X17.805Z-59.908

N895X17.71Z-59.964

N900X17.612Z-60.012

N905X17.51Z-60.053

N910X17.5Z-60.057

N915Z-65.142

N920X17.72

N925X17.829Z-65.146

N930X17.938Z-65.158

N935X18.046Z-65.178

N940X18.152Z-65.206

N945X18.256Z-65.241

N950X18.356Z-65.284

N955X18.454Z-65.334

N960X18.547Z-65.391

N965X18.636Z-65.455

N970X18.721Z-65.525

N975X18.8Z-65.601

N980X18.873Z-65.682

N985X18.94Z-65.769

N990X19.Z-65.86

N995X19.054Z-65.956

N1000X19.1Z-66.055

N1005X19.139Z-66.157

N1010X19.171Z-66.262

N1015X19.195Z-66.369

N1020X19.21Z-66.472

N1025X19.5Z-69.013

N1030X21.7

N1035G0X25.2

N1040Z-90.642

N1045G1X23.F10.

N1050X22.996Z-90.752

N1055X22.984Z-90.861

N1060X22.964Z-90.968

N1065X22.936Z-91.074

N1070X22.901Z-91.178

N1075X22.858Z-91.279

N1080X22.808Z-91.376

N1085X22.751Z-91.47

N1090X22.687Z-91.559

N1095X22.617Z-91.643

N1100X22.541Z-91.722

N1105X22.46Z-91.795

N1110X22.373Z-91.862

N1115X22.282Z-91.922

N1120X22.186Z-91.976

N1125X22.087Z-92.023

N1130X21.985Z-92.062

N1135X21.88Z-92.093

N1140X21.773Z-92.117

N1145X21.665Z-92.133

N1150X21.556Z-92.141

N1155X21.5Z-92.142

N1160X21.25

N1165Z-126.642

N1170X23.45

N1175G0Z-92.142

N1180G1X19.5F10.

N1185Z-126.642

N1190X21.7

N1195G0Z-92.142

N1200G1X19.5F10.

N1205Z-125.642

N1210X19.496Z-125.752

N1215X19.484Z-125.861

N1220X19.464Z-125.968

N1225X19.436Z-126.074

N1230X19.401Z-126.178

N1235X19.358Z-126.279

N1240X19.308Z-126.376

N1245X19.251Z-126.47

N1250X19.187Z-126.559

N1255X19.117Z-126.643

N1260X19.061Z-126.703

N1265X18.5Z-127.264

N1270Z-130.088

N1275X25.2

N1280M30

零件

(二)

1工艺分析

本零件比较简单,可用工艺版定位加工,先加工上表面,然后加工两个槽,最后打孔。

加工上表面用直径为12的立铣刀加工,然后利用直径为8的立铣刀加工两个槽,最后利用台钻钻孔。

2.走刀路线

采用行切加环切。

(有利于减少空走到时间,提高加工效率)

3.选择机床

根据零件图样要求,工件外形相对简单,容易加工,选用经济型数控铣床即可达到要求。

本次设计选用华中型数控HNC-21M。

4.数控加工工序卡片

零件名称

圆筒零件

工艺版

华中型数控HNC-21M

O0000

刀具规格

工序内容

F/(mm/min)

N/(r/min)

刀具偏置

T01

Φ12立铣刀

铣上表面

100

500

D01

T02

Φ8立铣刀

铣两个槽

D02

5.数控程序

N0010T1M06

S2000M03

G00X63.438Y-2.422

G43Z25.H01

Z17.06

G01Z-2.94F15.

Y2.421

X64.511Y2.433

X65.488Y1.993

X66.189Y1.184

X66.399Y.665

X66.438Y.501

Y-.496

Z25.

G00X62.176Y1.703

G01Z-2.94

X61.774Y1.109

G03X61.514Y-.083I2.347J-1.136

G01X61.601Y-.665

X61.845Y-1.244

X62.163Y-1.681

X62.632Y-2.084

X63.419Y-2.417

X64.Y-2.486

X64.59Y-2.416

G03X65.824Y-1.703I-.605J2.474

G01X66.226Y-1.109

G03X66.486Y.083I-2.347J1.136

G01X66.399Y.665

X66.155Y1.244

X65.837Y1.681

X65.368Y2.084

X64.581Y2.417

X64.Y2.486

X63.41Y2.416

G03X62.176Y1.703I.605J-2.474

G01Z25.

G00X63.437Y-2.422

Z14.06

G01Z-5.94

X66.437Y.501

Y-.495

G03X63.419Y-2.417I2.154J1.249

G01X64.Y-2.486

X64.584Y-2.417

G03X65.824Y-1.703I-.594J2.469

G03X66.486Y.082I-2.345J1.136

Z11.06

G01Z-8.94

Z9.06

G01Z-10.94

G00X-46.Y-30.369

Y-25.848

X-45.987

X-45.698Y-24.487

X-45.46Y-23.991

X-43.Y-19.73

Y-34.369

X-42.003Y-34.5

X-40.

Y-14.

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