阳极氧化中英对照Word文档格式.docx

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阳极氧化中英对照Word文档格式.docx

Al、Al—Mg、Al—MnAlloye、Grey

filmismoreloosen

H3PO4

CrO3

NaF

H3BO3

55

15

3

Roomtemperature

10-15

EveryAlumiumAlloye、lightgreen

filmisbetterthan1

Na2Cr207·

2H2O

3.5-4

3-3.5

0.8

2-3

EveryAlumiumAlloye、deepyelloworbrown

pH=1.5

filmisbetter

4

32

90-100

3-5

Al、Al—Mg、Al—Mn、Al—Si、Al—Cu、grey

canbethesubstrateofpaint

5

Na2CrO4

Na2SiO3·

9H2O

47

0.06-1

Al、Al—Mn、Al—Mg—SiHarder、HarderAl—SiorAl—Mgalloye,lightmetalliccolors

littleholes,can’tbecoloredwell,unsuitableasthesubstrateofpaint

6

NH4OH

0.1

29.6

70-80

20-50

Everyaluminumalloye、greyhavespot

filmlikesporcelainenamel

7

K2Cr2O7

20.4

10-18

Everyaluminumalloye、grey

whiteinacidliquor

2.1Generalideaofanodicoxidation

2.1.1、Theprincipleofanodicoxidationfilm

Puttheproductthattakesaluminumoraluminumalloyforanodeintoelectrolyte.Afterelectrolysis,oxidationaluminumwillbeformedonthesurface.Thiskindofprocessiscallanodicoxidationofaluminumandaluminumalloy.Inthewholeprocess,thecathodeshouldbethematerialwhichhasgoodstabilityinelectrolyteliquor,suchasplumbum,stainlesssteelandaluminumetc..Theprincipleofanodicoxidationofaluminumisthesameaswaterelectrolytewhenthecurrentthroughout,thehydrogenwillbereleasedonthecathodewhiletheoxygenwillbereleasedontheanodic.Butthereleasedoxygenisnotonlymoleculeoxygen,butalsoatomoxygen(O)andionoxygen.Wealwaysusemoleculeoxygentoexpress.Tooxidatetheanodicaluminumbytheoxygenitrelease,andthenformanhydrousoxidationaluminumfilm.Notallthereleasedoxygenarereactedwithaluminum,apartofitwillbeseparatedoutasgaseity.

2.1.2、Thechoiceofanodicoxidationelectrolyzingsolution

Thepreconditionfortheformationofanodicoxidationfilmisthatelectrolytecandissolvetheoxidationfilm,butnotallthiskindofelectrolytecangetoxidationfilmorsimilarfilm.Form-4listsacidicelectrolyteofwhichappliestoanodicoxidation.

Form-4acidicelectrolyteusedinoxidation

acid

dissociationconstant

formedvoltage

colorofbasicfilm

H2SO4

10-2(H+)

12-20

lucency&

achromaticity

30-40

opacity&

white

C7H6O6S·

40-70

lucencywithgray

H2NSO2OH

gray

1.1×

10-2(No1)

7.5×

10-8(No2)

4.8×

10-13(No3)

lucencywithwhite

H4P2O7

1.4×

10-1(No1)

10-2(No2)

2.9×

10-7(No3)

3.6×

10-4(No4)

70-100

withwhite

24Moo3·

P2O5·

XH2O

>

100

barrierlayer

6.4×

10-10

0-600

C2H2O4·

6.5×

6.1×

10-5(No2)

40-60

withyellow

C3H6N2O2

1.61×

10-3(No1)

2.1×

10-6(No2)

80-110

withbrown

HOOCCH2COOH

6.6×

10-5(No1)

2.8×

120

changefromwhitetoyellow

Cis-2-Butenoicacid

1.5×

2.6×

10-7(No2)

150-225

lark

Citricacid

8.4×

1.8×

4.0×

10-6(No3)

120

filemot

Tartaricacid

6.9×

Benzenebicarbxylicacid

1.26×

3.1×

Itaconicacid

Pottedcorrosion,40

interferometercoating

Hydroxyaceticacid

1.54×

10-4

Pottedcorrosion

Malicacid

10-4(No1)

Pottedcossosion,40

2.1.3、Kindsofanodicoxidation

Dividedbycurrent:

DCanodicoxidation,alternatingcurrentanodicoxidation,impulsecurrentoxidation.Dividedbyelectrolyte:

vitriol,oxalicacid,chromate,mix-acidandthenaturalcoloranodictakeforthesulfonicorganicacidasmainliquoroxidation.Dividedbyfilmmolecule:

commonfilm,filmbuild,porcelainfilm,lucencyfilmandpreventfilmusedsemiconductor.Form-5introducesthecommonwaysandcraftsofanodicoxidationofaluminumandaluminumalloy.AndthemostpopularoneisDCsulphuricacidanodicoxidation.

Form-5commonwaysofanodicoxidationofaluminumandaluminumalloy

series

name

composingofelectrolyte

densityofcurrent

A/dm2

voltage

V

color

thickness

offilm

μm

Alumilite(USA)

H2SO4,10%-20%

DC1-2

20-30

10-30

lucency

5-30

easytocolor,

corrosionresistant

H2SO4ACmethod

H2SO4,12%-15%

AC3-4.5

17-28

13-25

20-40

10-25

H2SO4Hardanodizefime

DC2-4.5

23-10

60

34-150

worn&

heatinsulation

Oxalicacid

Britain-USAmethod

Oxalicacid,5%-10%

DC1-1.5

50-65

30

translucency

Oxidizealuminumfime(jp)

AC1-2

80-120

20-29

20-60

6-18

dailyuseddecorate,worn

andcorrosionresistant

DC0.5-1

25-30

EloxalGxh(germang)

Oxalicacid,3%-5%

18-20

yellow

usedinpurealuminum

30-45

35

almost

achromaticity

6-10

thin,softfilm,easytocolor

EloxalWx(germang)

AC2-3

25-35

primroseyellow

suitableforaluminiumwire

EloxalWGx(germang)

30-60

15-30

6-20

Al—Mnalloy

Hardfime

AC1-20

80-200

20

about600μmandthickerthanvitriolfilm.worn

DC1-20

2.1.4、Strcutureandqualityofanodicoxidationfilm

Anodicoxidationfilmiscomposedbytwostories.Theholeyandthickoutfilmformedupontheinsidefilmwhichisthickanddielectricproperties.Theinsidefilmiscalledpreventfilm(alsocalledactivefilm).Studybyelectronmicroscope,thefilmhasmanytubeholesinlengthandbreadth.Theythroughoutthewholeoxidationfilm.Theprincipalaxisaroundbyholesisasix-edgebeehivemadebythickoxidationaluminum,anditisalsocalledcrystalloidcell.Thewholefilmisformedbyinnumerablesuchcrystalloidcells.Barisformedbyaluminumwithoutwater,thinanddense,anditalsohashighrigidityandcanpreventthecurrentthrough.Itsthicknessisabout0.03-0.05μm,take0.5%-2.0%ofthewholefilm.Holeyoutfilmoftheoxidationfilmisformedbynon-crystalloidoxidationaluminumandlittlehydrationoxidationaluminum,alsosomecationofelectrolyte.Whenweusevitriolaselectrolyte,thecontentofsulphateis13%-17%onusual.Mostoftheexcellentcharacterofoxidationfilmdependsonthethicknessofoutfilmandholeyratethathasintimaterelationshipwithconditionsofanodicoxidation.

2.2DCvitriolanodicoxidation

2.2.1、Mechanismofoxidationfilmshaped

Thesurfaceofanodicaluminumproductsuniformityoxidatesinshorttime,invitriolliquor.Andbecauseofvitriolliquor,partsoftheweakpointoffilm(suchasgrainboundary,densedpointofimpurity,defectofcystallatticeanddeformedofstructure)dissolvecanmakeself-metaltouchwithelectrolyteandthecurrentalsocantransmiton.Newlyformedoxygenionisusedtooxidatenewmetalandspreadtheholebottomasacenter.Afterassembly,therewillbeanewfilmformedbetweentheoldfilmandmetal.Itseemslikethatpartsofolddissolvedfilmispiecedupagain.Withtheoxidation’stimegoingon,thefilmdissolveandpiecedupagainandagain,theoxidationdevelopedindepth,thusoxidationfilmformedbythinanddensedinsidefilm,thickandholeyoutfilmwillgrowcontinuallyonthesurface.Itisuntiltheendofoxidationthethicknessofinsidefilm(preventfilm,dielectric,activefilm)willnotbechanged,butthepositionwillbemovedindeepwhiletheoutsidefilmgetmoreandmorethick.

2.2.2、Calculationforthethicknessofoxidationfilm

WecancalculatethethicknessofoxidationfilmbasedontheformulaofFaradayNo.2law.

σ=Kit

σpresentsthethicknessofoxidationfilm(μm).ipresentsthedensityofcurrent(A/dm2).tpresentsthetimeofoxidation(min).kisacoefficient(whenthedensityofaluminaγ=kg/m3,k=0.309).Whenweusetheformulatocalculate,thepreconditionisallthecurrentthroughisusedtoseparatealuminaout,andthedensityshouldbethoughtofpurifyofaluminaandfilm.Butitisdifferentwiththefact.Inordertomakekmorefitforactuality,weshouldalsothinkoftheefficiencyofcurrentanddensityoffilmandholeyrate,thatis:

K=1.57η/γ

Ηpresentscurrentefficiency(therateofquantityseparatedoutactuallyinelectrodeandseparatingquantityconvertedwiththewholecurrent).kisdifferentindifferentcountries.IntheUSA,kis0.328,0.285-0.355,inJapanese,kis0.352,0.364,0.25,inChinaandRussia,kis0.25.

2.2.3、Element

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