汽车行李箱盖&后背门设计培训资料优质PPT.ppt
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LIFTGATEANDDECKLIDDESIGNContentLiftgateisatermdesignatinganautomobiledesign,containingapassengercabinwithanintegratedcargospace,accessedfrombehindthevehiclebyasingle,top-hingedtailgateorlargeflip-upwindow.DodgeCaliber(compacthatchback)DodgeJourney(SUV)IntroductionGrandCaravan(minivan)JeepCommander(SUV)PTCruiser(wagon)IntroductionDecklidisatermcoveringoverthetrunkofmotorvehiclesthatallowsaccesstothemainstorageorluggagecompartment.Ahingeallowsthedecklidtoberaised,whiledevicessuchasspringsholditupintheopenposition.Sebring(sedan)300C(sedan)IntroductionDodgeChallenger(coupe)DodgeAvenger(sedan)DodgeCharger(sedan)IntroductionReinforcementHingeL/RReinforcementStrutL/RReinforcementWiperMountReinforcementLatchInnerPanelLowerInnerPanelUpperOuterPanelLiftgateAssemblyOverviewReinforcementPowerLiftgateLiftgateInnerPanelOverviewReinforcementBufferL/RReinforcementHingeL/RReinforcementLatchInnerPanelOuterPanelDecklidAssemblyOverviewDecklidInnerPanelOverviewContentSmallFemaleManikin8mmofffromthefloortoaccountforshoe1508mm1903mm863.9mmSmallFemaleManikin8mmofffromthefloortoaccountforshoe1508mm(59.4”)1903mm(75”)SmallFemaleManikinSmallFemalewithstandingheightorstatureof1508mmwithoutshoe(5%ilefemale*NHANES1999-2002data)SmallFemalemanikinh-point(hipjoint)heightfromcurbgroundis863.9mm.Smallfemalemaximumoverheadreachis1903mmfromground.SmallFemaleManikin8mmofffromthefloortoaccountforshoeCurbGroundline1903mm(75”)863.9mmSmallFemaleManikin-MaximumReach1875mm(73.8”)LargeMaleqLargemalewithminimumstandingheightorstatureof1875mm(73.8”)includes25mmheelofshoe(1850mmwithoutshoe)Approximatelyhalfofthevehicletesteddidnotexceedtheopenliftgateheightof1875-1880mmAbout6%ofthevehicledidnotexceed1909mm(NHANES95thmalestaturewithshoes)Halfofthecurrentcorporateliftgatewalkunderheightdoesnotexceed1875mm.qLargemalewithstatureof1850mm(72.8”)representsa90th%ilemalebasedon*NHANES1999-2002anthropometrydata.qLargeMaleh-point(hipjoint)heightfromgroundis1020.5mm.CG95thMaleStandingw/Shoe1875mm(74”)(1962H.E.WPreviousGuideline)Thecurrentpopulationdatashowsthat95thMalestatureis29-34mmgreaterthancurrentChryslerGroupGuidelinebasedonNHANESData1909mm(75”)Stature=1884mm(95th%ile)NHANES1999-20013-D95thMale(ForInformationOnly)CurbGroundLine1020.5mmStandingLargeMaleManikinMin.LargeMaleStandingHeight*1875mm(73.8”)CurbGroundlineStandingLargeMaleManikinHeadClearanceZoneqBasedontheminimumgarageheightmeasurementscollectedfrom20sectionalgaragedoors:
@#@Heightunderopengaragedoorattheentrance(minimumofmeasuredbasedonbothopeningheightofgarageandheightundergaragedoortip):
@#@2032mm(80inches).Heightunderopengaragedoorinsidegarage:
@#@2133.6mm(84inches).Garagedoorsectionlength533.4mm(21”),basedon:
@#@2133.6mm(7ft)standardgaragedooroveralllength.Garagedoorwith4sections.qToclosegaragedoorwithoutanyinterferencetothevehicle,allowatleast2”(50.8mm)distancebetweenvehicleandclosedgaragedoor.HeightUnderOpenGarageDoor:
@#@Inside2133.6mm(84”)*HeightUnderOpenGarageDoor:
@#@Entrance2032mm(80”)*CurbGroundlineSectionLength=533.4mm(21”)50.8mm(2”)RearOverhangPlaneOpenGarageDoorZoneOpenGarageDoorZoneMin,LargeMaleStandingHeight1875mm(73.8”)SectionLength=533.4mm(21”)50.8mm(2”)RearOverhangPlaneHeightunderOpenGarageDoor:
@#@Entrance2032mm(80”)ClosedGarageDoorCurbGroundlineMaxSmallFemaleOverheadReach1903mm(75”)Heightunderopengaragedoor:
@#@Inside2133.6mm(84”)Liftgate/DecklidOpeningCriteriaOpenLiftgateOpeningGuideline1.StandingSmallFemale:
@#@OverheadReachZoneSmallfemalestandingontipoftoeswitharminoverheadreachpositionshouldbeabletoreachthegrabhandleorotherprovisionsprovidedforclosingtheliftgate.Maximumreachforsmallfemaleis1903mm(75”)fromcurbgroundline.3.StandingLargeMale:
@#@HeadClearanceZoneLargemalemanikinstatureincluding25mmheelofshoeof1875mm(73.8”)standingonthecurbgroundplanebelowtheopenliftgate(atthecenterlineofthevehicle).Largemaleshouldbeabletowalkunderwithoutanyheadinterferencetotheopenliftgateorliftgatetrim.Trimshouldbeclearoffanysharpedges.2.OpenGarageDoorZoneSectionalOpenliftgateassemblyshouldbebelowtheopengaragedoorrequirementzone.Vehicleshouldhaveminimumof50.8mm(2”)fromrearoverhangplanetoclosedgaragedoor.Belowaretherecommendeddesignguidelinesinorderofprioritywhendeterminingtheliftgateopening:
@#@Note:
@#@Ifguidelinecannotbemet,thenmeetwithAVE,AD&@#@P,ProductTeamsandPDOtodeterminetheactionplanforvehicle.MaxSmallFemaleOverheadReach*1903mm(75”)Min,LargeMaleStandingHeight*1875mm(73.8”)HeightUnderOpenGarageDoor:
@#@Inside2133.6mm(84”)*HeightUnderOpenGarageDoor:
@#@Entrance2032mm(80”)*CurbGroundlineMaxSmallFemaleOverheadReach*1903mm(75”)Min,LargeMaleStandingHeight*1875mm(73.8”)HeightUnderOpenGarageDoor:
@#@Inside2133.6mm(84”)*HeightUnderOpenGarageDoor:
@#@Entrance2032mm(80”)*CurbGroundlineOpenDecklidOpeningGuideline2.StandingLargeMale:
@#@HeadClearanceZoneLargemalemanikinstatureincluding25mmheelofshoeof1875mm(73.8”)isstandingoncurbgroundline/planewithminimum25mmclearancetotherea