日本精益大师现场改善20要领PPT文件格式下载.ppt

日本精益大师现场改善20要领PPT文件格式下载.ppt

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RationalizingtheSystem/MBOsKey3:

ImprovementTeamActivitiesKey4:

ReducingInventory（ShorteningLeadTimes）Key5:

QuickChangeoverTechnologyKey6:

ManufacturingValueAnalysis（MethodsImprovement）Key7:

ZeroMonitorManufacturingKey8:

CoupledManufacturingKey9:

MaintainingEquipmentKey10:

TimeControlandCommitmentSource:

IwaoKobayashi20KeystoWorkplaceImprovementKey11:

QualityAssuranceSystemKey12:

DevelopingYourSuppliersKey13:

EliminatingWaste（TreasureMap）Key14:

EmpoweringWorkerstoMakeImprovementsKey15:

SkillVersatilityandCrossTrainingKey16:

ProductionSchedulingKey17:

EfficiencyControlKey18:

UsingInformationSystemsKey19:

ConservingEnergyandMaterialsKey20:

LeadingTechnologyandSiteTechnologyIwaoKobayashi,ProductivityPressKey1:

CleanandOrganizeLevel1Cigarettebutts,scrapsofpaper,andtoolsarescatteredaboutLevel2CluttersandpilesofdirtlieagainstthewallsPassagewaysarenotclearedUnuseditemsleanagainstwallsUnusedtoolsorequipmentliearoundLevel3Walkwaysareclearandthefactoryisclean,butthestorageareasaredisorganizedCabinetsarelockedandcontentsmixedtogetherLevel4MachineryandequipmentarecleanKey1:

ContinuedLevel4（continued）Storageareasareclearlydistinguished,andshowparallellinesandrightanglesCabinetsareunlockedLevel5EveryonecleansregularlyTheworkareaisimmaculateandtoolsarelaidoutsquarelyKobayashi:

271-2Key5:

QuickChangeoverTechnologyLevel1CurrentoperatingbeliefisthatlotsizesshouldbelargeenoughtoreducethenumberofchangeoversLevel2SomeemployeeshavereceivedquickchangeovertrainingSetuptimeonallbottleneckequipmenthasbeenreducedby90%Level3AllmanufacturingemployeesreceivedquickchangeovertrainingSetuptimeonallprocessingequipmenthasbeenreducedby90%Level4Setuptimeisreducedtounder10minutesonallequipmentLevel5Changeovertimeislessthantimerequiredtoproduce1cycle（part）Shingo,SMED;

Kobayashi:

276