FCP022Rev 03 Testing Equipment Preventive MaintenanceHistory ProcedureWord下载.docx

FCP022Rev 03 Testing Equipment Preventive MaintenanceHistory ProcedureWord下载.docx

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REVISIONHISTORY

REV

DESCRIPTIONOFCHANGE（S）

ORIGINATOR

DATE

01

Firstrelease

YBWong

2006.07.31

02

Updatereferencedocuments.

2007.04.16

03

UpdateVPTFromandlogo.

2007.05.24

1.0Title

TestingEquipmentPreventiveMaintenance&

HistoryProcedure

测试设备预防维护及设备历史程序

2.0Purpose

Toensureallequipmentsareusedingoodconditioninmeetingtherequirementofproduction,whileImplementingasystemofpreventivemaintenance.

为保证设备在其使用过程中的良好状态,以满足生产需要并实施保养维护体系.

3.0Scope

ThisprocedureappliestoVistaPointElectronicsTechnologies（ZhuHai）Co.,Ltd.

此程序适用于伟思特电子科技有限公司

4.0ReferenceDocuments

4.1FCTEI-004Equipment_Golden_ReferenceBoard’sRegistration

设备/金板/参考板登记程序.

5.0Definition

5.1PreventiveMaintenance（PM）isdefinedasthesystematicinspection,cleaning,lubricating,minorcomponentreplacementtomaintaintestequipmentandfacilitiesinoptimumconditionandinordertooverhaulthembeforebreakdownoccurs.

预防维护是指系统地检查,清洁,润滑以及更换较小的零件,保持测试设备和设施保持好的状态,并且在机器发生故障前对其检修.

5.2Equipmenthistoryisintendedtoprovidehelpintroubleshooting;

determininglevelofPMrequiredandjustifiesmodification,overhaulorreplacement.

设备历史是用来协助解决设备的故障,确定其PM级别,以及确认调机,彻底检修还是取代.

5.3RoHS:

RestrictionofHazardousSubstances.

RoHS:

有害物质的限制.

6.0Responsibility

6.1Testengineeringisresponsiblefortestequipmentcontrolandpreventivemaintenance.Duringoperation,equipmentpersonnelshouldapplythisprocedureandimproveitcontinuously.

测试工程部负责对测试设备的维护和运作,并能在其运作过程中加以改进.

6.2PreventiveMaintenanceEngineer/维护保养工程师.

6.2.1Ifnecessary,determinethemanpowerandtoolsrequired.GenerateManpowerRequirementForm.

如有需要,决定需要的人力和工具,制定人力需求表.

6.2.2TestengineerisresponsibleforprovidingthetrainingtoPMpeopleonequipmentmaintenance,suchassafetyknowledge,precautionandmaintenanceoperation.

测试工程师负责测试设备维护人员应进行专门的维护操作培训及安全知识培训.

6.2.3Testengineerisresponsibleforregularpreventivemaintenance,developingpreventivemaintenanceplanandequipmentmaintenanceWI’sorrules.Also,theidleequipmentshouldbecheckedandmaintainedregularlyasnecessary.Repairedequipmentcanbemaintainedaccordingtoitsactualcondition.Ifitisnecessary,maintenanceshouldbedoneaccordingtotheproductionplanscheduled

测试工程师负责定制设备的定期维护及维护计划,维护作业指导书或规程.如有必要对于停用设备也应按计划进行维护.设备检修之后可视实际情况确定是否按计划对机器进行维护.停用设备再使用时由TE部工程师对设备进行检查及鉴定.如需要,维护计划应基于生产计划之上安排.实施.

6.2.4PlanandassignPMactivitiesaccordingtoproductionscheduleandavailablemanpower.LiaisewithvariousdepartmentstotakeouttestequipmentforPM.

根据生产计划和合适的人力情况,计划和按PM活动.与各个部门协调将测试设备

去做维护.

6.2.5PreparePreventiveMaintenancerecord/stickertobepostedonequipment.ReplacePMcards/stickerswherevermissed,unreadableorwornout.

准备保养卡,放于设备上.取代遗失的,无法看清的或破损的保养卡

6.2.6EnsurePreventivemaintenanceiscarriedoutasdefinedinPMinstruction.

确保预防维护如期执行

6.2.7ApprovethePreventiveMaintenancerecord.

批准预防维护记录

6.3　　TEDepartmentManager/TE部门经理

6.3.1ReviewwithPlantManager/GeneralManagertoauthorizerequiredmanpowerandtoolsforPreventivemaintenance

与厂长/总经理一同审核,授权预防维护需要的人力和工具.

6.3.2Reviewandensureimplementingtheadequatecheckliststoachievetheproductqualityandprocessrequirementsexpected.

审核并确保设备保养检查充分彻底并达到期望的制程和品质要求.

6.4MBUManager/supervisor,Programadministrator.制造业务经理/主管,商务助理

6.4.1DetermineifthePMplanisrequiredtobedelayedbasedonproductionschedule.

根据生产计划确认维护工作延期.

6.4.2TocoordinateandprovidethetimeforproperPMactivities.

提供一定的时间让维护保养能正常进行.

6.5EndUser:

/最终使用者

6.5.1PerformthedailyPMsimplyatendofeveryshift,andthemaintasksforthemaretokeeptheirownworkareacleaningandtidy

履行日常每班结束时简单的保养,主要包括设备和区域的清洁工作.

6.5.2ToalertPMengineer/technicianifthePMisoverdueandthePMcard/stickerisactive.

如果PM超过期限及检查PM卡和粘纸过期了,提醒PM工程师/技术员.

7.0Materials/Equipment

N/A

8.0Procedure

8.1PMprocedure/保养维护程序.

8.1.1BasedonthetypeandworkloadofPMactivitiestobecarriedout,PMengineerhastodeterminethemanpowerandtestequipmentrequired,getadvicefromhigherauthoritieswhennecessary.

根据PM类型和活动量,PM工程师必须决定人力和测试设备.如有必要可向上级请示.

8.1.2OncethePMmanpower&

resourcerequiredaredeterminedbyPMengineer,whichstillneedtheverificationreviewedbythedepartmentmanagerssothatthePMwillbeensuredtobedoneeffectively,andaspecialservicecontractisrequiredtobesignedifthecostorotherreasonsareconcerned.

当PM工程师决定了所需的人力资源,相关部门经理审查并授权所需的人力资源和测试设备来确保PM有效地执行.如考虑到成本或其它原因,特定的维护可签服务合同.

8.1.3Theperformero