GUIDE SPEC.docx
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GUIDESPEC
ActivePowerCleanSource2
250/500kWDC
FlywheelEnergyStorageforUPSSystems
Battery-freeenergystorage
TechnicalSpecifications
TableofContents
PART1–GENERAL2
1.01SCOPE2
1.02SYSTEMDESCRIPTION2
1.03QUALITYASSURANCE3
1.04PROPOSAL4
1.05SUBMITTALS4
1.06MANUALS5
1.07WARRANTYANDMAINTENANCECONTRACT5
PART2–PRODUCTS6
2.01ACCEPTABLEMANUFACTURERS6
2.02CONSTRUCTION6
2.03DCFESS7
A.DESCRIPTION:
7
B.OPERATION:
7
C.DCFESSCONSTRUCTION:
9
D.ELECTRICALREQUIREMENTS:
10
E.STANDBYLOSSES:
11
F.ENVIRONMENTALREQUIREMENTS:
11
G.FLYWHEELENERGYSTORAGESUBSYSTEM（flywheel/motor/generator）:
12
H.BI-DIRECTIONALCONVERTERS（BDC）:
13
I.CONTROLSANDINSTRUMENTATION:
13
2.04.OPTIONS17
A.REMOTENOTIFICATIONandMONITORINGOPTIONS:
17
B.CSVIEW:
17
C.DCDISCONNECT:
18
D.BOTTOMCABLEENTRY:
18
E.MODBUS18
F.SNMP18
PART3–EXECUTION18
3.01SCOPE18
3.02ON-SITEQUALITYCONTROL19
3.03START-UP20
ACTIVEPOWERCLEANSOURCE2
CS2-250--250kWDCFlywheelEnergyStorage
CS2-500--500kWDCFlywheelEnergyStorage
PART1–GENERAL
1.01SCOPE
A.SupplyaDCflywheelenergystoragesystemasdescribedhereintobeintegratedwithanuninterruptiblepowersupply（UPS）systemforthepurposeofmaintainingtheDCbusoftheUPSwithinspecifiedtolerancesduringfailureordeteriorationofthenormalpowersupply.
B.Includestart-upservicesforallequipment.
C.Rigging,installationlaborandinstallationmaterials（includingallinterconnectionsbetweendetachedpiecesofequipment）shallbetheresponsibilityofothers.
1.02SYSTEMDESCRIPTION
A.TheEquipmentshallincludeaDCflywheelenergystoragesystem（DCFESS）configuredasatwoterminalDCpowerstoragesystemandshallbeusedasafunctionalreplacementorsupplementforabankofchemicalbatteriesforstaticorrotaryUPSdesigns.Likeachemicalbatterybank,itshallreceiverechargeandfloatpowerfromthetwoterminalUPSDCbusandshallreturnpowertothesameDCbuswheneverthebusvoltagedroopsbelowaprogrammablethresholdlevel.TheDCFESSshallbecomprisedofthefollowingmajorelementsintegratedintoasingleunit:
1.Asinglecabinetwithoneortwointegralflywheelenergystoragesubsystem（s）（flywheel/motor/generator）,bi-directionalACtoDCconverter（BDC）,soft-startwalk-incontactorandtwoDCterminals（onepositiveandonenegative）.
2.
3.AllcontrolsandaccessoriesnecessaryfortheEquipmenttofunctionproperlyasspecified.
B.TheDCFESSshallprovideatleast13secondsride-throughtimeatratedloadwithoutusingchemicalbatteries.
C.TheDCFESSshallberated250kWor500kW.Powerratingsdecreaselinearlyfrom250kWperwheelto187kWperwheelasdischargevoltagesettingisreducedfrom480to360VDC（i.e.,CS2-500at400VDCdischargehaspowercapacityof400/480x500kW=417kW）.Deliveredenergyfromeachwheelremainsconstant.
D.AnoptionalinternalDCdisconnectshallbeavailableasanintegratedpartoftheDCFESSwithoutincreasingthecabinetsizeandshallbeincludedwhenspecified.
1.03QUALITYASSURANCE
A.TheDCFESSand,whenincluded,theDCdisconnectshallbetestedatthefactoryforproperoperation.TheDCFESSshallbefunctionallytestedandshallbeburnedinforaminimumof48hours.Copiesofthefactorytestreportandqualitycontrolprogramdocumentationshallbeprovidedonrequest.
B.TheDCFESSshallbelistedandlabeledbyULinaccordancewiththeapplicablerequirementsofUL1012,UL1778andUL1004.TheDCFESSshallalsobequalifiedforCEMark.AllotherEquipmentshallbelistedandlabeledinaccordancewiththeapplicableULrequirements.
C.DCFESSdesignandconstructionshallconformtothefollowingstandardsasapplicable:
1.UL1012SpecialtyPowerSupplies;UL1778,StandardsforUninterruptiblePowerSupplyEquipment;andUL1004,ElectricMotors.
2.
3.FCCRulesandRegulations47,Part15,SubpartJ,ClassA.
4.
5.IEEE587-1980/ANSIC62.411980,CategoryA&BRecommendedpracticeonsurgevoltagesinlowpowercircuits.
6.NEC.
7.OSHAsafetystandardsforelectricalequipmentandserviceofelectricalequipment.
8.CSAC22.2No.107.1CommercialandIndustrialPowerSupplies.
9.IndustryCanadaICE-003,CanadianEMC.
10.
11.
12.
13.
14.
a.
b.
c.
d.
8.Year2000complianceasdefinedinBSIstandardDISCPD2000-1,AdefinitionofYear2000ConformityRequirementsDocument.
D.AllEquipmentshallbenewandofcurrentdesignandmanufacture.
1.04PROPOSAL
A.Providefirmpriceanddeliverylead-timemeasuredfromthedateoforderreceiptfortheEquipmentandservicesinaccordancewiththerequirementsofthisspecification.
B.ProvideaparagraphbyparagraphspecificationcompliancethatclearlyidentifieswhethertheproposedEquipmentandservicescomplywiththespecification（Comply）,complywiththeintentoftheparagraphandprovidetheperformancespecifiedbutdeviateinminordetail（Deviation）,ordonotcomply,donotprovidethespecifiedperformanceorsubstantiallydeviatefromthespecificationrequirements（Exception）.Iftheproposalcompliesfullywiththerequirementsofaparagraph,thenotation“Comply”shallbeappliedtotheparagraphandnonotationsassociatedwiththatparagraphshallrelievethesupplierfromcomplyingwiththerequirementsoftheparagraph.AnyDeviationorExceptionmustbemarkedwiththelegend“Deviation”or“Exception”,respectively,andexplainedsufficientlytoallowthepurchaseroritsagentstoclearlyevaluatetheeffectandconsequencesoftheDeviationorException.
C.Includeallotherinformationrequiredbythisspecificationtobepartoftheproposal.
1.05SUBMITTALS
A.Providegeneralarrangementdrawingsshowingallexteriordimensions,cableaccess,shippingsplits,andclearances.Showsizes,weights,andrelationshipsbetweenindividualshippingunits,thelocationanddesignationofallfieldwiringterminationareas,andthemaximumnumberandpermissiblesizerangeofpowerconductorswhichcanbeaccommodatedforeachpowertermination,heatrejection,airflow,andlocationofairinletsandoutlets.
B.ProvideassemblyandmountingdetailsforallEquipmentandshippingsplits.
C.Provideelectrical,mechanical,andenvironmentalspecificationsfortheproposedequipment.Alsoincludethisinformationinthebid.
D.Providethesameparagraph-by-paragraphresponsetothesespecificationsinsufficientdetailtoclearlyshowalldeviations.Clearlyidentifyanychangesinthiscompliancecomparedtothecompliancesuppliedwiththeproposal.Thesubmittalmayberejectedifitcontainsanydeviationsorexceptionsnotincludedintheproposal.
E.Provideelectricalone-linedrawingsshowingallpowerandcontrolinterconnectwiring.Includenumberofconductors,powerwiringamperages,arrangementandratingsofallprotectiondevices,andcontrolwiresizeandtype.
F.Providepointtopointinterconnectdrawingsorwirelistsdetailingtheterminationpoints,andterminaldesignationsforallfieldwiringbetweenequipmentorshippingsplits.Thisdrawingwilleithercontainwiringrequirementsorshallbekeyedtotheone-linedrawinginamannerthatclearlydetermineswiringrequirements.
G.Providetwocopiesofalldrawingsatleast30dayspriortoshipment.Shipusermanualswithequipment.
1.06MANUALS
Provide1setofusermanualspersiteofDCFESSdeploymentcontainingsafety,handling,storage,installation,operationandnormalmaintenanceinstructions.Themanualsshouldalsocontainspecifications,requirements,descriptions,andfeaturesforallequipment.
1.07WARRANTYANDMAINTENANCECONTRACT
ThemanufacturershallwarranttheEquipmentagainstdefectinworkmanshipandmaterialsfor12monthsfromdateofequipmentshipmenttotheinitialenduser.
PART2–PRODUCTS
2.01ACCEPTABLEMANUFACTURERS
TheapprovedmanufacturerfortheDCFESSisActivePower,Inc.Nosubstitutionsarepermitted.
2.02CONSTRUCTION
A.Allmaterialsusedshallbenew,ofcurrentmanufacture,highquality,freefromdefectsandshallnothavebeeninprevioususeexceptasrequiredforfactorytesting.
B.AllEquipmentexceptforanyremoteannunciationpanels,remoteEPOpanelsorcomputermonitoringequipment,shallbefree-standingNEMA1constructionorIECequivalent.
C.Cableaccessshallbepermittedfromthetopusingracewayorconduitwithoutmodification.Bottomcableaccessshallbeanoption.
D.ConstructionofEquipmentshallfacilitateliftingwithforklift.ClearanceshallbeprovidedinthebaseofEquipmenttoallowliftingbyforkliftfromthefrontorrear.Theinstallingorriggingcontractorshallprovideappropriateslingsandspreaderbarsifsystemistobeliftedbycrane.
E.AllwiringshallbeinaccordancewithNFPA70,OSHA,andEN.Allpowerconductors,transformerandchokewindingsshallbecopper.Allbusbarconnectionsshallbebetweencopper,silver-platedcopperortin-platedcoppersurfacesandshallbebetweenlikemetals.Connectionsshallbeproperlytorqued.
F.AllcontrolwiringinterconnectionsbetweenshippingsplitsofasinglepieceofEquipmentshallbesuppliedandfittedwithconnectorsorfanningstripsconstructedandidentifiedtopreventincorrectconnection.
G.Allfieldcontrolwiringterminationsshall
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