GUIDE SPEC.docx

1、GUIDE SPECActive Power CleanSource2250/500 kW DCFlywheel Energy Storage for UPS Systems Battery-free energy storageTechnical SpecificationsTable of ContentsPART 1 GENERAL 21.01 SCOPE 21.02 SYSTEM DESCRIPTION 21.03 QUALITY ASSURANCE 31.04 PROPOSAL 41.05 SUBMITTALS 41.06 MANUALS 51.07 WARRANTY AND MAI

2、NTENANCE CONTRACT 5PART 2 PRODUCTS 62.01 ACCEPTABLE MANUFACTURERS 62.02 CONSTRUCTION 62.03 DC FESS 7A. DESCRIPTION: 7B. OPERATION: 7C. DC FESS CONSTRUCTION: 9D. ELECTRICAL REQUIREMENTS: 10E. STANDBY LOSSES: 11F. ENVIRONMENTAL REQUIREMENTS: 11G. FLYWHEEL ENERGY STORAGE SUBSYSTEM (flywheel/motor/gener

3、ator): 12H. BI-DIRECTIONAL CONVERTERS (BDC): 13I. CONTROLS AND INSTRUMENTATION: 132.04. OPTIONS 17A. REMOTE NOTIFICATION and MONITORING OPTIONS: 17B. CSVIEW: 17C. DC DISCONNECT: 18D. BOTTOM CABLE ENTRY: 18E. MODBUS 18F. SNMP 18PART 3 EXECUTION 183.01 SCOPE 183.02 ON-SITE QUALITY CONTROL 193.03 START

4、-UP 20 ACTIVE POWER CLEANSOURCE2CS2-250 - 250 kW DC Flywheel Energy StorageCS2-500 - 500 kW DC Flywheel Energy StoragePART 1 GENERAL1.01 SCOPEA. Supply a DC flywheel energy storage system as described herein to be integrated with an uninterruptible power supply (UPS) system for the purpose of mainta

5、ining the DC bus of the UPS within specified tolerances during failure or deterioration of the normal power supply.B. Include start-up services for all equipment.C. Rigging, installation labor and installation materials (including all interconnections between detached pieces of equipment) shall be t

6、he responsibility of others. 1.02 SYSTEM DESCRIPTIONA. The Equipment shall include a DC flywheel energy storage system (DC FESS) configured as a two terminal DC power storage system and shall be used as a functional replacement or supplement for a bank of chemical batteries for static or rotary UPS

7、designs. Like a chemical battery bank, it shall receive recharge and float power from the two terminal UPS DC bus and shall return power to the same DC bus whenever the bus voltage droops below a programmable threshold level. The DC FESS shall be comprised of the following major elements integrated

8、into a single unit: 1. A single cabinet with one or two integral flywheel energy storage subsystem(s) (flywheel/motor/generator), bi-directional AC to DC converter (BDC), soft-start walk-in contactor and two DC terminals (one positive and one negative).2. 3. All controls and accessories necessary fo

9、r the Equipment to function properly as specified. B. The DC FESS shall provide at least 13 seconds ride-through time at rated load without using chemical batteries.C. The DC FESS shall be rated 250 kW or 500 kW. Power ratings decrease linearly from 250 kW per wheel to 187 kW per wheel as discharge

10、voltage setting is reduced from 480 to 360 VDC (i.e., CS2-500 at 400 VDC discharge has power capacity of 400/480 x 500 kW = 417 kW). Delivered energy from each wheel remains constant.D. An optional internal DC disconnect shall be available as an integrated part of the DC FESS without increasing the

11、cabinet size and shall be included when specified.1.03 QUALITY ASSURANCEA. The DC FESS and, when included, the DC disconnect shall be tested at the factory for proper operation. The DC FESS shall be functionally tested and shall be burned in for a minimum of 48 hours. Copies of the factory test repo

12、rt and quality control program documentation shall be provided on request.B. The DC FESS shall be listed and labeled by UL in accordance with the applicable requirements of UL 1012, UL 1778 and UL 1004. The DC FESS shall also be qualified for CE Mark. All other Equipment shall be listed and labeled

13、in accordance with the applicable UL requirements. C. DC FESS design and construction shall conform to the following standards as applicable: 1. UL 1012 Specialty Power Supplies; UL1778, Standards for Uninterruptible Power Supply Equipment; and UL1004, Electric Motors. 2. 3. FCC Rules and Regulation

14、s 47, Part 15, Subpart J, Class A.4. 5. IEEE 587-1980/ANSI C62.41 1980, Category A &B Recommended practice on surge voltages in low power circuits.6. NEC.7. OSHA safety standards for electrical equipment and service of electrical equipment.8. CSA C22.2 No.107.1 Commercial and Industrial Power Suppli

15、es.9. Industry Canada ICE-003, Canadian EMC.10. 11. 12. 13. 14. a. b. c. d. 8. Year 2000 compliance as defined in BSI standard DISC PD2000-1, A definition of Year 2000 Conformity Requirements Document.D. All Equipment shall be new and of current design and manufacture.1.04 PROPOSAL A. Provide firm p

16、rice and delivery lead-time measured from the date of order receipt for the Equipment and services in accordance with the requirements of this specification.B. Provide a paragraph by paragraph specification compliance that clearly identifies whether the proposed Equipment and services comply with th

17、e specification (Comply), comply with the intent of the paragraph and provide the performance specified but deviate in minor detail (Deviation), or do not comply, do not provide the specified performance or substantially deviate from the specification requirements (Exception). If the proposal compli

18、es fully with the requirements of a paragraph, the notation “Comply” shall be applied to the paragraph and no notations associated with that paragraph shall relieve the supplier from complying with the requirements of the paragraph. Any Deviation or Exception must be marked with the legend “Deviatio

19、n” or “Exception”, respectively, and explained sufficiently to allow the purchaser or its agents to clearly evaluate the effect and consequences of the Deviation or Exception. C. Include all other information required by this specification to be part of the proposal.1.05 SUBMITTALS A. Provide genera

20、l arrangement drawings showing all exterior dimensions, cable access, shipping splits, and clearances. Show sizes, weights, and relationships between individual shipping units, the location and designation of all field wiring termination areas, and the maximum number and permissible size range of po

21、wer conductors which can be accommodated for each power termination, heat rejection, air flow, and location of air inlets and outlets. B. Provide assembly and mounting details for all Equipment and shipping splits. C. Provide electrical, mechanical, and environmental specifications for the proposed

22、equipment. Also include this information in the bid. D. Provide the same paragraph-by-paragraph response to these specifications in sufficient detail to clearly show all deviations. Clearly identify any changes in this compliance compared to the compliance supplied with the proposal. The submittal m

23、ay be rejected if it contains any deviations or exceptions not included in the proposal. E. Provide electrical one-line drawings showing all power and control interconnect wiring. Include number of conductors, power wiring amperages, arrangement and ratings of all protection devices, and control wir

24、e size and type. F. Provide point to point interconnect drawings or wire lists detailing the termination points, and terminal designations for all field wiring between equipment or shipping splits. This drawing will either contain wiring requirements or shall be keyed to the one-line drawing in a ma

25、nner that clearly determines wiring requirements. G. Provide two copies of all drawings at least 30 days prior to shipment. Ship user manuals with equipment.1.06 MANUALSProvide 1 set of user manuals per site of DC FESS deployment containing safety, handling, storage, installation, operation and norm

26、al maintenance instructions. The manuals should also contain specifications, requirements, descriptions, and features for all equipment.1.07 WARRANTY AND MAINTENANCE CONTRACTThe manufacturer shall warrant the Equipment against defect in workmanship and materials for 12 months from date of equipment

27、shipment to the initial end user.PART 2 PRODUCTS2.01 ACCEPTABLE MANUFACTURERSThe approved manufacturer for the DC FESS is Active Power, Inc. No substitutions are permitted.2.02 CONSTRUCTIONA. All materials used shall be new, of current manufacture, high quality, free from defects and shall not have

28、been in previous use except as required for factory testing. B. All Equipment except for any remote annunciation panels, remote EPO panels or computer monitoring equipment, shall be free-standing NEMA 1 construction or IEC equivalent. C. Cable access shall be permitted from the top using raceway or

29、conduit without modification. Bottom cable access shall be an option. D. Construction of Equipment shall facilitate lifting with forklift. Clearance shall be provided in the base of Equipment to allow lifting by forklift from the front or rear. The installing or rigging contractor shall provide appr

30、opriate slings and spreader bars if system is to be lifted by crane.E. All wiring shall be in accordance with NFPA 70, OSHA, and EN. All power conductors, transformer and choke windings shall be copper. All bus bar connections shall be between copper, silver-plated copper or tin-plated copper surfac

31、es and shall be between like metals. Connections shall be properly torqued. F. All control wiring interconnections between shipping splits of a single piece of Equipment shall be supplied and fitted with connectors or fanning strips constructed and identified to prevent incorrect connection. G. All field control wiring terminations shall