方菱F2100 系统ENV21.docx

方菱F2100 系统ENV21.docx

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方菱F2100系统ENV21

MINI-CNCDigitalControlInciseMachineSystemManual

（Ver.2.1）

　（F2100）

ShanghaiJiaoyiNCEquipmentCo.,Ltd

2009.03

UserGuide

ReadThisManual

Thismanualisusedtothedigitalcontrolincisemachinesystem（FLMC-3000B）producedbyShanghaiFangLingComputerSoftwareCo.,Ltd.

Readandunderstandthisinstructionalmanual,thecuttingmachinemanuals,andyouremployer’ssafetypractices.Note:

Thisproductisnotdesignedtobefieldserviceable.Pleasereturnbacktoanauthorizedrepaircenterforanyrequiredservice.

RunningCondition

●WorkingTemperature,-10℃-60℃.RelativeHumidity,0-85%.

●WorkingVoltage,DC24V.

●Thecontrollershouldbeinstalledinacabwhichcanprovideprotectionfrompowder.

●Thecontrollerwouldbebetterusedinthesituationwithouthighvoltageradiation.

Maintenance

●KEEPHANDSCLEARofdangerousmovingmachinery.Allcontrol,includingmanual,canbeachievedusingthefrontpanelkeysorremoteinterface.

●Loosefittingclothingortiesmaybecomeentangledinthemachinery.Theseitemsshouldnotbewornwhileoperatingorservicingthemachine.

●Thisequipmentshouldonlybeopenedbytrainedserviceperson.

●Donotletanyacidoralkalescentsubstancetocorrodethecontroller.

HighVoltages

●Electricshockcankill.Besurethisequipmentissafelyinstalledinaccordancewithenclosedproceduresandspecifications.

●Avoidcontactwithelectricalwiresandcablingwhilepowerison.

●Onlytrainedpersoncanoperatethisequipment.

Catalog

MINI-CNCDigitalControlInciseMachineSystemManual1

UserGuide2

ReadThisManual2

RunningCondition2

Maintenance2

HighVoltages3

CHAPTER1SUMMARIZE6

1.1BRIEFINTRODUCTION6

1.2CHARACTERISTICSOFSYSTEM6

1.3TECHNICALSTANDARD7

1.4SYSTEMINTERFACE7

CHAPTER2SYSTEMBOARDANDMAININTERFACE8

2.1INTRODUCTIONOFOPERATINGBOARD8

2.2POWERONPROCESSANDMAININTERFACE9

CHAPTER3AUTOMATICFUNCTION11

3.1QuickSpeedRegulation12

3.2NullCuttingFunction12

3.3GoBackwardFunction/FixingTorchFunction12

3.4EdgeCutting/OffsetCutting/Return12

3.5GraphicsFunctions13

3.6SelectRowandColumn14

3.7Mirror15

3.8Rotate/Plateadjusting17

3.9Array19

3.10Scale20

3.11Restore20

3.12Zoomin/out21

3.13BacktoReferenceFunction21

3.14CuttingExit21

3.15BreakPointRecovery22

CHAPTER4　MANUALFUNCTION23

4.1FixedMovingFunction24

4.2ContinuousMovingFunction24

CHAPTER5CODEILLUSTRATION25

5.1　Programsymbolandillustration25

5.2　CoordinateSystem25

5.3　IllustrationofGCode26

5.4　IllustrationofMCode31

Chapter6FileOperation33

6.1　LocalMachineCode33

6.1.1LoadCode33

6.1.2DeleteCode34

6.1.3CopyFile35

6.1.4CopyallFiles35

6.2FilesintheUDisk36

6.3NewCode37

6.4EditCode37

6.5CompileCode38

Chapter7ParameterSetting39

7.1Commonparameters39

7.2FlameParameters40

7.4PlasmaParameters42

7.5PowderParameters43

7.6Systemparameters43

7.7Saveparameters45

Chapter8DiagnosisFunction46

8.1InputDiagnosis46

8.2OutputDiagnosis46

8.3Key-pressDiagnosis46

Chapter9Graph47

9.1ChooseGraph48

9.2HoleSize49

Chapter10PortExplanation51

10.1Inputport51

10.2OutputPort52

10.3MotorPort53

Appendix1　SystemSize56

Appendix2　G、Mcoderapidconsult59

CHAPTER1SUMMARIZE

1.1BRIEFINTRODUCTION

Thedigitalcontrollercancontrolthemotionoftwoaxis,whichisapttotheapplicationofflameorplasmacutting.Thiscontrollerisverylightandhandy.Itprovidesmenuorillustrationforalltheoperationsfortheconvenienceofusers.Allkeyswitchesdesignwithhumanconsideration,andtheyareveryconvenientandcomfortable.ProvideafrontUSBinterface,andfacilitatetheimportorexportdocuments.AnditchooseshighspeedDSPandARMasitscoretoassurethecuttingprocesstobemorestable.SuchasLCDgraphicdisplay,fileoperations,systemconfigurationareeasttounderstand.

1.2CHARACTERISTICSOFSYSTEM

1）5.7inches320*240dotsLCD

2）Chinese/Englishmenu

3）45categoriesdifferentgraphics（includinggridpattern）,chippartandholepartarealternative

4）SupporttheEIAcode（Gcode）andvariousFastCAMsoftware

5）GraphicshavesomeoperationssuchasProportion,Rotate,Mirror,Array

6）Steelplateadjust

7）Coordinatesystemcanbecustomizedtosupportthetwo-dimensionalcoordinatesofalleightkinds

8）Allinputandoutputporttypeandthenumbercanbecustomized（normallyopenornormallyclosed）

9）Self-diagnosticfunction,todiagnosethekeystateandalltheIOstate,facilitateinspectionanddebug

10）ProvideafrontUSBinterfaceforthetransferofcodeandsystemupgrade

11）Importandexportdocumentsbyasingleorallfiles

12）Displaytime,weekandclock

13）Parametersbackupandonlineupgrade

14）SupporttheFlame,Plasma,DustingdrawandDemonstrationfourkindsofmode

15）Includingvarioustypesofprocessingparameterstomeettheneedsofdifferentprocesses

16）FlameandPlasmaareseparatedinthecontrolIOs

17）SupportTHC,twolevelpreheat,threelevelpierce

18）Plasmaarcfeedback,positioningfeedback,automaticallyshutdownthearc

whenatthecorner

19）Supportedgecutting

20）Movementcanbereal-timeacceleration,deceleration

21）Accordingtoplatethickness,inthecornerspeedisautomaticallyrestrictedbyaspeedlimit,havebeeneffectiveinpreventingburn

22）selectrowandcolumn

23）Dynamic/staticillustrationoftheprocess,graphicszoomin/out,dynamicallytrackingcut-offpointunderzoomingstate

24）DSPascoretogivehighspeedandaccuratecontrol,stabilityandlownoise

25）Startingspeedandaccelerationcanbesetbyyourconvenience

26）Automaticallymemorizetheworkingsituationwhenthepowerwascutorforapause

27）"Cuttingoffset"functioncanbeavoidedwasteduetocalculatederrorswhennestingoftheplate

28）setupdifferentmanagementpermissionsandthecorrespondingpasswordtosafeguardtheinterestsofmanagements

29）Long-distanceremotecontrolcanbecarriedoutforwardandbackward,left,rightandcuttingstart,stopansoon（optional）

1.3TECHNICALSTANDARD

1）ControlAxis：

2（3axis）

2）Controlaccuracy：

+/-0.001mm

3）Coordinaterange：

+/-99999.999mm

4）Maxpulses:

200KhzMaxspeed：

6000mm/m

5）Maxlinesofcode：

10000lines

6）Maxsizeofcodefile：

1M

7）Usercodecapacity：

512M

8）Timeresolution：

10ms

9）WorkingVoltage：

DC24Vinput

10）WorkingTemperature：

-10℃-60℃.RelativeHumidity,0-95%.

1.4SYSTEMINTERFACE

1）15pinsinterfaceof2axisofmotordrive

2）25pinsinterfaceof16pathofopticalcoupleoutputport，maxcurrent300mA。

3）25pinsinterfaceof16pathofopticalcoupleinputport，maxoutputcurrent300mA。

4）USBinterfaceonthefrontboard

5）IOinput/outputport,PWMinputport,analoginputport,codeoutputport

CHAPTER2SYSTEMBOARDANDMAININTERFACE

2.1INTRODUCTIONOFOPERATINGBOARD

Graph2.1　boardandkeys

1-LCDcontrast2-statusindication3-USBinterface4-startkey5-stopkey

【F1】-【F6】：

Functionkeywithdirectionindifferentinterface

【ignition】：

Ignitionthetorch

【preheat】：

switchthestatusofpreheat,onoroff

【Gas】：

switchthestatusofethane,onoroff

【Hole】：

instoppedstatus,pressthekeytostarttheperforationcycle

【Oxygen】：

switchthestatusofoxygen,onoroff

【Close】：

　ClosealltheI/Oports

【S↑/PgUP】：

torchuporpage-upkeyofcodeinterface

【S↓/PgDn】：

torchdownorpage-downofcodeinterface

【F＋/HOME】：

accelerateorskiptotheheadofcodeline

【F－/END】：

decelerateorskiptothetailofcodeline

【1】-【9】：

duringthecuttingprocess,changethecuttingspeedtoratioofthespeedlimityouhaveset,forexamplepress【1】,changethecuttingspeedto10%ofthespeedlimityouhaveset,press【9】,changethecuttingspeedto90%ofthespeedlimityouhaveset

2.2POWERONPROCESSANDMAININTERFACE

Whenpowerjuston,thesystemwillgofortheprocessofselfscan：

Graph2.2systemselfscan

Afterselfscan,itwillgoforthemaininterface：

Graph2.3systemmaininterface

Inthemaininterface,press【F1】-【F6】forthefollowingfunctions：

【F1】：

Automaticallyrun.Youcanstart,stop,manuallyoperate,goforwardorbackward,showgraphsandreturntozeropoint.Oryoucanchangetomanuallyoperate,lengthbylengthormovecontinuously.

【F2】：

Code.Youcanloadnewcode,editcode,compilecode,importoroutpourthecode,deletecode.

【F3】：

Parameter.Setoxygenfuelgas,plasma,drydusting,system,andcommonparameters.

【F4】：

Systemdiagnose.LikeI/Oports,modifysystemtimeorsetsomesystemparameters.

【F5】：

Graph.Systemdiagnosis,diagnosticsysteminputandoutputIO,diagnostickeystate

【F6】：

Recovery.Aftercuttingbreak,pressthiskeycan,systemcanrecoveryafterpowerresumption.

CHAPTER3AUTOMATICFUNCTION

Inthemaininterface,press【F1】（Auto）togofortheautomaticinterface，likethefollowingshows.

Graph3.1　automaticfunctioninterface

Intheautomaticinterface,thetopofitshowstherunningspeed（withunitofmm/m）andthecurrentfilenameandpath.Frepresentsthespeedlimit，percentageshowstheratioofrealspeedrelativetothespeedlimit.

XshowstheabsolutecoordinateofthetorchinXdirection.

YshowstheabsolutecoordinateofthetorchinYdirection.

Quickspeedregulation:

Intheautomaticinterface,pressnumerickey,thecuttingspeed

changestoratiowhichis10timesofthecorrespondingfigureofthespeedlimityouhaveset,forexamplepress【3】,changethecuttingspeedto30%ofthespeedlimityouhaveset,press【8】,changethecuttingspeedto80%ofthespeedlimityouhaveset

【F1】：

Automatic/Manual.Switchthestatusofthecuttingmachine