CM202操作指导书.docx

CM202操作指导书.docx

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CM202操作指导书

1.機器外觀Appearanceofmachine

1.1外部圖CM202Externalview

三色燈

Statusindicator

（3-colorindicatorlight）

正面操作面板Frontpanel

電源開關Powerswitch

正面安全蓋Frontcover

供料器置放區3Feedertable3

供料器置放區1Feedertable1

背面操作面板Rearpanel

背面安全蓋Rearcover

供料器置放區2Feedertable2

供料器置放區4Feedertable4

1.2內部圖Mainunits

1.3基礎操作Basicoperation

OperatingPanel

啟動

START

停止

SOTP

啟動及單動之保護

UNLOCK

單動模式

STEP

前後操作面板選擇

SELECT

伺服馬達開關

SERVOON/OFF

緊急開關

EMERGENCY

TouchPanelConfiguration

列印

Screenprint

識別影像大小切換

Superimposition

英日文切換Languageselection

蜂鳴器停止

Buzzerstop

數枝結構跳躍

Treejump

求助

Help

退回鍵

Returnkey

2.正確開關機步驟ThestepofPoweronandPoweroff

2.1開機StartingupMachine

A.生產前先確認下列各項有無不良

Preparations

1.安全門是否有關閉

Areallthecoversclosed?

2.緊急開關開啟

Areemergencystopbuttonsreset?

3.氣壓源壓力達5Mpa以上

Makesurethepressuregaugeof

MRunitshows0.49MPaorabove

and0.78MPaorbelow.

4.伺服馬達開關切至ON處

TurnONtheservoswitch.

5.Feeder是否擺放良好，不能翹起

Checkfeederallocation.

B.將電源開關打開。

Turnonthepowersupplyswitchtostartup

themachine.

C.等出現主畫面後

Afterthesystemhasbeenloaded,thescreenasshownleftisdisplayed.

2.2關機Poweroffthemachine

A.按右下角鍵回到主畫面

Pressreturnkeytothemainscreen

B.關閉電源開關

TurnOFFthepowersupplyswitch.

3.生產操作方法Operationduringproduction

3.1生產Production

A.按下鍵

Pressonthemainmenu.

B.確認SERVOON後

依序按下鍵

MakesuretheservoswitchisON,

thenpress

C.然後會出現此畫面，這個畫面為機器系統的

自動診斷用，如果有任何問題，機器會馬上

出現錯誤的視窗。

Whilethefollowingscreenisdisplayed,thestateofmachineischeckedautomatically

D.電腦診斷有問題的視窗

Ifanytroubleisdetectedduringaself-diagnosis,thefollowingscreenisdisplayed.

4.換線調機步驟TheprocedureofProductchangeover

4.1程式切換

TransfertheP&PprogramfromPTtothismachine

A.先將機器回操作主畫面

Returnthedisplayofthemainmenuscreen.

B.到PT-100G電腦，回傳舊程式

Usecomputer（PT-200orPT-100）,Uploadtheoldproducedprogramsback.

1.選擇機器

Selectthemachinetype

2.選擇檔案

Selectthefile

3.按下

Presskey

C.回傳舊程式後，選擇下一個產品所需要的程

式檔案，再按”Download”傳至機台

Afteruploadingtheproducedprogramback,choosetheprogramthatwillbeproduced.nextproductneeds,Press”Download”key.

D.然後再按OK，這樣程式就傳到機器上了

Thenpress“OK”.

4.2識別點Teach

BoardRecognitionteach

A.選擇”DATAmodify"

PressDATAmodify

Thedatamodificationmenuscreenappears.

B.選取”Proddatateach”

Press“Productiondatateach”.

•Theproductiondatateachingscreenappears.

C.選取”PCBrecog”

PressPCBrecog.

•Theboardrecognitionscreenappears.

D.依序按下

Press

E.選擇PCB所位於的stage（A或B），

將同時按，開始Teach

識別點

SelectthestagethatPCBexisted.

Press“UNLOCK”+”Teachstart”

F.當機器自動識別後，

且識別點正確，再同時按

Teach下一點

AfterrecognitionOK,Press“UNLOCK”+”Nextpoint”

G.第二點也識別無誤後，按Complete離開

AfterRecognitionOKinthe2ndPoint,

Press“Complete”.

•Dataareautomaticallysaved.

•WhenyouhaveselectedABCpointatthe

boardrecognition,repeatstepsFandGand

carryoutteachingforCpoints.

Press“Return”keytomainscreen.

I.按離開鍵後會問你是否要將PCB送出？

按”UNLOCK”+”YES”

Press“UNLOCK”+“Yes”.

•Theboardisdischargedandteachingends.

4.3略過置放資料

SkippointsintheProduct.

4.31由Mountdata略過

SkippointfromMountdata

A.選擇”Datamodify”

Press“Datamodify”

B.選擇”Mountdata”

Press“Mountdata”

C.在Skip那行選擇要Skip的步驟，

按Skip後就可完成單點略過的步驟

•Skippoints:

Pointsskippedtomount

•Skip（Thiscannotbechangedwhileoperation

isinprogress.）

BAD:

Badblockskip

USKP:

Feederlayoutskip

BSKP:

Blockdataskip

MSKP:

Mountdataskip

4.32從Blockattribute（整裂片略過）

FromBlockattributedata（Blockdataskip）

A.進到”Datamodify”後選擇

“Blockattribute”裂片資料

Press“Blockattributedata”

B.在BAD那行選擇要Skip的裂片後，

按BAD鍵就完整裂片略過的步驟

Modifythebadblockmarkcoordinate

（BAD.X,BAD.Y）,ifnecessary.

[Items]

•BL:

BlockNo.

•BAD:

Badblock

•ORG.X,Y:

Blockorigincoordinate

•BAD.X,Y:

Badblockmarkcoordinate

•ROT:

Blockextensionanglenumber

4.33從Feederlayout（整支料座略過）

From“Feederlayout”

A.進到”Datamodify”後選擇

“Feederlayout”供料器資料

Press”Datamodify”,thenpress“Feederlayout”.

B.

a.按右上角的數字鍵可切換料站

Selectthefeedertabletobechecked.

b.在Skip選擇要Skip的供料器資料

Skipthefeederintheskiparea.

c.按Change就完成Skip的動作

Press“Chang”toskip

5.備料、換料作業

SettingTapeFeedersandSupplyingChipsduringProduction

5.1Feeder備料SettingTapeFeeders

1.先將Feeder置放在備料架上

Setupthefeederonthepreparationrack.

2.將後蓋固定夾向後扳開

PulloutleverBbackwardtounlocktheshuttercover.

3.扳開的狀況

Whenliftingupthecover,besuretoliftuptheshuttercoverfirst.

4.將前蓋固定桿扳起

Liftuptheshaftoffrontcover.

5.再將前蓋扳開

PushupleverAwithafingerandkeepitraised.

6.Feeder備料前的狀態

LiftupthefrontpresscoverwithleverApushedup.

7.將料放進後捲帶盤內，需確定

料有放入打圈部位

Liftupthereelpressholder,andfitatapereelonthereelspindle.

8.以固定料桿固定料，避免生產

時料亂動

Makesurethatthetapereelissecuredbyeachholderasshownbelow.

9.將料帶穿過中間部位

Feedthetapefromtherearofthefeederguide.

10.料帶穿過後蓋

Setthetapethroughtheshuttercover.

11.再穿過前蓋

Passthemaintapeunderthefrontpresscover,andpositionthemaintapesothatthesprocketpinsgointothesprocketholes.

12.將上膜帶穿過後蓋

Feedthetape,withboththetopadhesivetapeandthemaintapepassingunderthefrontcover.

13.料帶要完全放入齒輪內

Makesurethatthesprocketholesonthemaintapearesecurelyregisteredwithsprocketpins.

14.將前蓋固定桿向上扳起讓前蓋固定

PushupleverAandclosethefrontcover.

15.將後蓋固定夾由後往前推固定後蓋

ClosetheshuttercoverandsecureitwithleverB.

5.2生產中換料作業

SupplyingChipsduringProduction

A.當生產中出現右側畫面時，代表H1第7座

Feeder沒料了，這時一起按”Unlock+H1L”

這時該料站會退出

Whenareeloftapefeederempty,themachinecomestoanimmediatestopandthestagelamplights.

B.將沒料的Feeder拿起，放入備好料的Feeder

Taketheemptyfeederfromthemachine.

Andsetuploadedfeederbypressingtheclampoffeederintotheclampblockatthebackoffeedertable,andthenpushitdownasitisandfixit.

C.換好料後，再按一次”Unlock+H1L”，這時

機器就會恢復生產

Pressthesupplybuttononthetablethathasstoppedduetolackofchipandsupplythechips.

6附件

Appendix

6.1附表一CM202設備保養表（日/周）AT-0801-P102-F1

6.2附表二CM202設備保養表（月/季/年）AT-0801-P102-F2

6.3附表三CM202EquipmentMaintenanceSheet（Daily、Weekly）AT-0801-P102-F1

6.4附表四CM202EquipmentMaintenanceSheet（Monthly、Quarterly、Sixmonths、Annual）AT-0801-P102-F2