工厂质量评估报告.docx

1、工厂质量评估报告General MillsNON-DOMESTIC AUDIT . Asia, Middle East, India)QUALITY ASSESSMENT REPORT工厂质量评估报告Date日期: August 20 to 21, 2007 Auditor审核员: Mr Lee FaiDate of Visit审核日期: Reason for Visit: X Initial/New Facility Audit新厂审核 审核原因 Re-Audit/Follow-up Visit复审/跟踪访问 Production/In-line Surveillance生产/线上监督 Ot

2、her _ Type of Manufacturing: Printing 印刷 生产类型 Injection Molding 啤塑 Overwrapping 自动包装 Plush (Soft Toy) 毛绒玩具 Die Cast 合金 X Other 其它_密胺餐具_Supplier供应商: BlancoManufacturer生产商: 昆山统福美耐磁制品有限公司Location地址: 中国江苏省昆山市同丰东路号 Telephone:， Fax: ， E-mail: Premium(s) being considered for manufacture if applicable: 若适用,

3、赠品亦在考虑生产之内:GMI/CPW/Laboratory Attendees审核方参加者Supplier/Factory Attendees; Titles工厂参加者/职位R,GU/厂长MRS,ZHOU人事经理Requirement 要求Result 结果Critical Items 严重项目MEET / DNMSection Minimum Acceptable Percentage 章节最低接受百分比MEET / DNMOverall Section Score (1-6), 87% minimum整体章节分数(1-6),87%最低MEET / DNMOverall Section Sc

4、ore (7-10), % minimum整体章节分数(7-10),%最低MEET / DNMScoring of Assessment评估得分章节Minimum accepted (%)最低接受(%)% yesSection weighting章节比重Minimum最少% x weight比重Section 1Facility & Maintenance厂房设备和维修保养8544Section 2Control of Incoming Raw Materials来料控制8545Section 3Sanitation (Molding, Production, Assembly, Packou

5、t)卫生 (啤塑, 生产, 装配, 包装)853217Section 4Quality Systems: 质量系统 Organization and Management 组织和管理8567 Quality Programs质量程序9071 In-Process Control and Testing制程控制与测试9076Section 5Pre-Shipment Inspections出货前检验851005Section 6Product Testing产品测试8500Overall Section Score (1-6)整体部份得分Limit overall section score (

6、1-6)限制整体部份得分87Section 7Wages & Labor Practices工资与劳工8510025Section 8Child Labor 童工1003325Section 9Health & Safety健康与安全859223Section 10Dormitories宿舍8590Overall Section Score (7-10) 整体部份得分Limit overall section score (7-10)限制整体部份得分NOTE: Items marked with * are considered as critical non-compliance areas

7、. Any No rated in the (*) will lead to immediate failure of the Factory Audit.注意: 有*部份为重要不符合地方。 任何在(*) 位置上有No将立即导致工厂审查不合格。 The percentage of yes within each section must meet or exceed the minimum acceptable percentage requirement for that section. Non-compliance with this requirement will result in

8、 an overall failure of the audit.在每一部份的”yes”百分比必须达到或超过该部份的最低可接受百分比要求。如不能符合这项要求，审查结果将会视为整体不合格。Final approval of factory is determined by General Mills/CPW. 最终工厂审批由General Mills/CPW负责。 Assessment Scope and Summary: 审查范围及总结:Signature of Auditor审查员签署： Print Name全名:Factory Profile - Self Questionnaire工厂简

9、介-自我调查表A. Certificate of Quality License for Export Commodities? 出口许口证?发证日期 YesDate of Issue? J an 20 1994_ NoB. Is the factory ISO 9002 certified?是否通过ISO 9002认证?若无,预计日期? Yes NoIf not, date anticipated? _C. Is factory ISO 14001 certified?是否通过ISO 14001认证?若无,预计日期? Yes NoIf not, date anticipated? _未定_D

10、. Factory Organizational Structure 工厂组织架构Managing Director 董事长General Manager 总经理Marketing Manager 市场部经理Technical Manager 技术部经理Engineering Manager工程部经理./. Manager 品质经理Production Manager 生产经理Factory Manager 工厂经理E. Year of establishment/operation 建厂年限年F. Factory Sizeblocks:stories covering:Production

11、Areasq. m:G. Capability of Factory (indicate all that apply): 生产能力Injection molded toys注塑玩具Roto-cast molded toys 搪胶玩具Blow molded toys 吹塑玩具 Electrical/Battery operated toys 电动/电子玩具 Stuffed/Plush toys 填充/毛绒玩具Die-cast toys 合金玩具Others (List) 其它密胺餐具万月H. Major Business 主要业务 Premiums 赠品 Retail 零售I. Does fa

12、ctory subcontract any work? If yes, specify what is subcontracted.本厂是否给其它工厂加工?若有,需特别注明 Yes NoFactory Profile - Self Questionnaire工厂简介-自我调查表J. Number of employees in factory: 工厂人数Workers 工人./ (exclude production QC)品质人员 Engineering 工程人员 Maintenance 维修人员 Tooling 夹具部人员 Mgmt. staff 管理人员 Total 总计K. . Man

13、ager/. Manager report(s) to:品质经理报告给:总经理L. Does . Manager/. Manager have responsibilities other than quality? If yes, please specify.品质经理除质量外是否对负责其它?若有,请指明 Yes NoM. Major Machines and Equipment (include number of each): 主要机器与设备(包括数量)集尘器立式沙带机 打孔机抛光机 高周波机 油压成型机Sewing Machines: 衣车无Die Cutting Press: 冲压机

14、无Hair Rooting: 车发机无Assembly Lines: 生产线无Rotocast Machines: 搪胶机无Injection Molding: 啤塑机无Blow Molding: 吹气机无Plating: 电镀无Tooling Equipment 工具装备Lathes: 车床4EDM: 火花机Other 其它Drying Ovens: 焗炉Metal Detectors (type) - include aperture size and detection capabilities: 金属探测器无Power Generator: 发电机无UV Tunnels (type):

15、 紫外光管道无Additional Equipment: 其它设备 无 Facility & Maintenance设备/维修保养YesNoNAComments1.1 Are the factory grounds and surrounding environment within factory boundaries clean and free of undesirable contamination?公司的周边环境及地面都保持干净,不受污染吗?1.2 Does factory have a master sanitation/maintenance program? 有没有卫生保养制度

16、?没有具体的清洁方法和程序及清洁人员培训记录 No appropriate procedure on cleaning method and training record1.3 Do records indicate cleaning/sanitation for equipment/machines/production schedule lines? Define schedule in Comments.是否有设备/机器及生产线的清洁/卫生记录?1.4 Are factorys maintenance policy and procedures for major equipment

17、adequate ., generator, injection, molding machines, etc.), frequent enough and being followed? Are maintenance records of machines and equipment documented? 工厂有没有对主要设备(发电机,啤机及模具等)制定维修保养政策及程序,并保持充分及符合?有无机器及设备的维修保养记录?1.5 Does factory have a well-organized / established maintenance/engineering team to

18、give appropriate response to machinery breakdown or emergency that affects production?在机器故障或紧急情况以致影响生产的情况下,工厂有无适当的维修及工程人员作出立即行动?1.6 Are regularly scheduled pest elimination services provided by a professional service inside and outside factory, or does the factory have documented regular internal pr

19、ocedure? Define schedule in Comments.1.7 (Review documentation.) 1.8 Advise name of pest service in Comments. 有没有厂内或厂外专业的服务提供定期的害虫控制, 或者有定期内部程序文件?提供PCO服务者名称.工厂没有进行定期的害虫控制及无杀虫剂使用清单No regular pest control service and do not have the list of pesticide used in the fty.1.6.1 Does Factory have a pesticide

20、 usage log?工厂有无杀虫剂使用日记?工厂无杀虫剂使用日记。No pesticide usage record.已建议工厂去完成日记，在每次灭害后。Suggest fty to add record.1.6.2 Does Factory have MSDS sheets for all pesticides and dangerous chemicals used at this facility?所有杀虫剂及危险化学品设备,工厂是否保留MSDS证明?工厂无杀虫剂及危险化学品的MSDS证明。No MSDS cert available. 已要求工厂保留MSDS证明。Suggest ft

21、y to obtain a copy of MSDS cert for all chemical used in the facilities.1.6.3 Are checks of bait stations and insect electrocuters documented?是否有诱饵区及电子脉冲装置检查记录?工厂外墙内侧未诱饵区及蒱获器No bait station around the exterior of the facility.1.6.4 Does Factory have a report of pest control activity including correc

22、tive action? 工厂是否有害虫活动迹象控制报告(CAP)1.7 Are roofs inaccessible to pests and free of excess debris and attractants?厂内无明显害虫及远离死昆虫和碎片?1.8 Are factory grounds (factory compound areas) paved to prevent dust?工厂地面铺面可防止灰尘吗?工厂地面（生产区域）是普通水泥地面。Production area with cement floor.1.9 Are buildings adequate for the p

23、rocesses and well maintained?建筑物有适当监控及及较好维护？1.10 To have orderly storage inside the factory, are adequate (clean, well maintained) plastic storage containers available for in-process storage and finished product?厂内有没有提供足够的干净好的容器来贮存半品及成品, 且存货整齐有序?许多用来贮存半品及成品存在灰尘Heavy dust found on the semi and final

24、product.1.11 Are toilets provided within facility boundaries?生产区有没有厕所? Are toilets and urinals clean and functioning? How often are toilets cleaned? Define frequency in Comments. Sanitizing agent used for cleaning? Define in Comments.厕所及便槽是否干净可用? 清洁周期:_ 消毒剂:_ 工厂使用外购的消毒剂清洁消毒（无固定牌号），清洁周期：每天一次。No speci

25、fic brand name of sanitizer used to clean the toilet. They clean the toilet once a week.建议清洁工人经常性的巡检，保持厕所的卫生。Suggest fty to clean the toilet more often and apply sanitizer.1.13 Are there adequate hand sanitizing facilities available in/near toilets? (liquid soap, water and hand dryers or hand saniti

26、zer)厕所内有没有洗手设施?(洗手液/水/干手机/杀毒剂)工厂使用外购的滴露除菌洗手液和使用纸巾擦手，外购的消毒剂清洁消毒无固定牌号）。但是，有多个水龙头损坏Fty use “ Dettol” as hand sanitizer and use tissue paper to dry hands instead of air dryer. Several wash stations are not working1.14 Are there maps of fire exits on each floor?每层楼有没有安全走火通道图?1.15 Are all emergency passag

27、es and exits clear?走火通道及出口是否畅通?部分车间的走火通道被货物堵塞，以及有走火门被关闭。Emergency passage blocked with products and the fire exit is locked.已建议所有指定的走火途径须保持畅通，以及不用锁走火门。1.16 Are fire extinguishers, sand and/or other fire protection equipment on hand properly maintained within expiration date?灭火器、消防沙及其它灭火设施是否在有效期内适当保养

28、及随时可取?Total 44%2.0 Control of Incoming Raw Materials 来 料 控 制YesNoNAComments2.1 Are raw materials kept in controlled (sealed), locked storerooms to avoid theft, loss and quality deterioration?原材料的使用是否受控, 是否锁在仓库以避免被盗、损失及变质？全部来料处理依照来料控制程序，但部分原料未放置在指定的区域，及没有温湿度控制。All incoming materials are controlled according to the incoming material control procedure, however not sign or poster to specify the product location