1、API质量手册英文版* Exact Seamless Steel Tube Co.,Ltd.Quality Management System DocumentQuality ManaulNo.:SY-ZS-2014Edition:ARevised Status:2Controlled No.:02Controlled Status:ControlledWrite:Quality Management Dept.Review: Approval: Issued Date:2014.4.10 Valid Date:2014.4.20 *Exact Seamless Steel Tube Co.,
2、Ltd. IssuedEdition:A Revised Status:0 Chapter:0.0 Page1 of 10.0 Content ChapterSubjectRevisedStatuspage0.1Introduction020.2Approval030.3Appointment040.4Management of quality manual050.5Standard referred070.6List of Revision History Description081.0Quality policy and quality objective092.0Graph of qu
3、ality management system structure0103.0Form of quality responsibility distributing0114.0Quality management system0125.0Management responsibility0146.0Resource management0177.0Product realization0188.0Measurement, analysis and improvement024Annex AAPI Monogram Program028Annex BList of Procedure Docum
4、ents029Edition:A Revised Status:0 Chapter:0.1 Page1 of 10.1 Introduction * Exact Seamless Steel Tube Co.,Ltd. was established in 1997, which is specializing in producing tubing plain end,cold-drawing seamless steel tube, cold-rolled accurate seamless steel tube, the slippery post shock absorber. The
5、re are 360 employees including more than 60 technicians. The company obtained the certificate of ISO 9001 in the year of 2004.The company is the qualified suppliers to our customer and so on. We won good prestige by good quality and duly delivery. The company will try best to provide the good servic
6、e to all new and old customers based on the advanced technology, high quality product, reasonable price, we sincerely expect the chance to cooperate with you, and create wonderul future.General Manager: Post Code: Add: Tel: Fax: Edition:A Revised Status:0 Chapter:0.2 Page1 of 10.2 ApprovalIn order t
7、o suit the market, ensure the products meet the requirement of customer, the company adopted process approach when developing, implementing and improving the effectiveness of the quality management system. The company established the Quality Manual, edition A, based on the standards of API Spec Q1-2
8、003,the 7th edition, Specification for Quality Program for the Petroleum Petrochemical and Natural Gas Industry, and GB/T 1 9001-2008 idt IS09001:2008, Quality Management SystemRequirements as well as the real situation of the company, the Quality Manual is now approved to be issued and put into eff
9、ect from Jan. 20.2006. The manual specifies our companys quality policy and objectives, outlines our quality system and describes the requirements and basic rule of its implementation, and identifies the procedure documents for main processes. The manual affords our active guideline of action. All e
10、mployees of the company must strictly comply with the specific requirements of the manual.General Manager:Apr. 8,2014Edition:A Revised Status:0 Chapter:0.3 Page1 of 10.3 AppointmentIn order to carry out IS09001:2008 and API Spec Q1:2003(7th edition), strengthen the leadership on quality management s
11、ystem operation, the General Manager appoints the Mr. Yuan Xia Ping are as the management representative, the responsibilities and authorities are: a) Ensuring that processes needed for the quality management system are established, implemented and maintained. b) To report the General Manager the si
12、tuation of the quality system movement, hold liaison with external organizations, conduct audits, adjustment, coordination and reviews inside this group. c) Ensuring the promotion of awareness of customer requirements throughout the company.d) Responsible for the external relations relative to the q
13、uality management system.General Manager: Oct. 8.2014Edition:A Revised Status:0 Chapter:0.4 Page1 of 20.4 Management of quality manual1 Contents of the Quailty Manual The qualtiy manaul was established based on the standards of API Spec Q1:2003, the specification for qulatiy programe for the petrole
14、um, petrochemical and natural gas industry, and GBT 190012008 idt IS09001:2008, quality management system-requirements as well as the real situation of the company, which includes: a)The scope of the quality management system relating to the raw material purchasing, design, manaufacture, inspection,
15、 sales and service of square drill stem globe vlave,drill stem joints and switchover joints, there is no any exclusions to the standards. b) The documented procedures established for the quality management system. c) The description of the interaction between the processes of the quality management
16、system.2 Terms and Definitions The terms and definitions given in GBT 190002008 idt ISO 9000:2008, quality management system-fundamentals and vocabulary and section 3 of API Spec Q1:2003 shall apply.3 Control of Outsourcing Process Control and monitor the outsource processes (such as hydrostatic tes
17、ts) according to the procedure Control Procedure of Purchasing.4 Management of the Quality manual4.1 The Quality Manual shall be approved by the General Manager prior to its issue. The Quality Management Dept. is responsible for the management of the Quality manual, no one can provide the quality ma
18、nual to the person outside of the company without the approval of the management representative. When the manual holder leaves the company, the quality manaul shall be returned to The Quality Management Dept. and relative procedures shall be gone through.4.2The manual holder shall properly keep the
19、manual, any loss, damage and arbitrarily alteration shall be prohibited.5 Changes to the quality manual5.1 The need of changing quality manual shall be reviewed by the management representaive, approved by the general manager pior to its implementation.5.2 The Quality Manual was combined by every in
20、dependent chapter,there was identification of revised status and page No.for every chapter.Therefore,each chapter can be revised solely,which would not affect the edition of the quality manaul.The Arabic numbers0,1,2,3.will be used to identify the resivised status.5.3 After changing the Quality Manu
21、al, The Quality Management Dept. shall revise the relative controlled documents accordingly, reclaim the old chapter(page)and dispose them according to the requirements of Procedure of Document Contro1.5.4 The uncontrolled copy of Quality ManuaI can be provided to the outside of the company after th
22、e approval of the General Manager or Management Representative,The Quality Management Dept. shall make relative record. but will not foIlow its validity.5.5 Normally, the reviewed on the quality manaul will be conducted once every year according to the requirement of Procedure of Document Control; t
23、he frequency can be increased as necessary, if any changes needed to the Qualtiy ManauI after the review, the item 5.1,5.2 and 5.3 shall be implemented.Edition:A Revised Status:0 Chapter:0.4 Page2 of 26 Change to the edition of Quality Manual6.1 The change to the quality manual shall be approved by
24、the general manager.6.2 The edition of the quality manual can be changed for the one or more of following situations: a) Big change to product; b) Big change to the applicable scope of quality manual; c) Edition change of standard referred; d) Big change to companys organization structure.6.3The No.
25、 of edition shall be identified by the letter A,B,C.6.4 The Quality Management Dept. shall duly release the controlled copy of the new edition quality manual and reclaim the old edition, the procedure of document control shall be implemented accordingly.Edition:A Revised Status:0 Chapter:0.5 Page1 o
26、f 10.5 Standard Referred1, API Spec Q1:2003 Specification for Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry.2, GBT 190012008 idt ISO 9001:2008 Quality Management System-Requirements.3, API Spec 5CT-2005 Casing and TubingEdition:A Revised Status:0 Chapter:0.6 Page1 of 10.
27、6 List of Revision History DescriptionChapterRevised ItemRevised DateNo. of Revise ApplicantApprovorValid DateEdition:A Revised Status:0 Chapter:1.0 Page1 of 11.0 Quality policy and quality objectiveQuality PolicyScientence ManagementBase on QualityContinuous ImpromentCustomer SatisfactionQuality Ob
28、jectivesa) The first inspection rate is over 97%;b) The customer satisfaction is over 96%. General Manager: Dec. 8,2014Edition:A Revised Status:0 Chapter:2.0 Page1 of 12.0 Graph of Quality Management System Structure Edition:A Revised Status:0 Chapter:3.0 Page1 of 13.0 Form of Quality Responsibility
29、 Distributing Dept./PersonnelItemGeneral ManagerManagement RepresentativeQuality Management Dept.Quality Management Dept.Production and Equipment Dept.Supplying and Marketing Dept.WarehouseWorkshop4.0 Quality management system 4.2.3 Control of documents 4.2.4 Control of records5.1 Management commitment5.2 Customer focus5.3 Quality policy5.4 Planning 5.5 Responsibility, authority and communication5.6 Management review 6.1 Provision of resources6.2 Human resources
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