1、腰轮流量计使用说明书中英文版 1 概述 腰轮流量计是用于对管道中流量进行连续或间歇测量的高精度计量仪表。它具有精度高、可靠性好、重量轻、寿命长、安装使用方便等特点,是容积式流量计的典型特点。 腰轮流量计主要由计量腔、密封联轴器和计数器三部分组成。可现场指示累积流量和瞬时流量,配以发信器及流量智能控制仪,可实现远距离测量和控制。广泛用于石油、化工、电力、冶金、交通、食品加工、医药、国防、商业贸易等部门对石油及石油制品、化学溶液等流体的精确测量。 1.summarizeLumbar wheel flow meter is used for pipeline liquid flow measurem
2、ent of continuous or intermittent high-precision measurement instrumentation. It has high accuracy, good reliability, light weight, long life, easy installation etc. It is a typical positive displacement flow meter products.Roots Flow meter mainly by the measurement cavity, sealing the composition o
3、f the coupling and counters. The instructions can be cumulative and instantaneous flow of traffic, coupled with letters intelligent control device and flow meter, can realize remote measurement and control. It widely used in petroleum, chemical, electric power, metallurgy, transportation, food proce
4、ssing, medicine, defense, commerce and trade sectors such as oil and petroleum products, chemical solutions and other fluids accurate measurement. 2.工作原理当被测液体流经计量室时,在流量计的进出口形成 压差,腰轮在此压差的推动下旋转。同时通过固定在腰轮轴上的一对驱动齿轮,使两个腰轮保持连续旋转。随着腰轮的转动,液体经由计量室被不断排出流量计。每对流过的液体量是计量室容积的四倍,通过密封联轴器、减速机构,将旋转次数减速后传递到计数器,计数器即指示液
5、体瞬时流量和累积流量。 在计数器机构中安装发信器即成了带发信器的腰轮流量计。与显示仪表或微机系统配套,可实现远传(定量、累积、瞬时等功能)自动化测量和控制。使用说明另见显示仪表分类说明书。 2. worksWhen the measured liquid flowing through the measuring chamber when the pressure in the formation of the import and export meter, waist-round under the impetus of pressure in the second rotation. A
6、t the same time fixed on the waist by a pair of drive axle on the gear, there are two waist-round to maintain a continuous rotation. With the waist wheel rotation, the liquid is continuously discharged through the metering chamber flow meter. Convection over the liquid for each volume is four times
7、the volume of metering chamber. Through the sealing coupling, deceleration institutions, after slowing down the rotation number passed to the counter, counters that the instantaneous direction of liquid flow and cumulative flow.Counting bodies in the installation of devices that have become with a l
8、etter writing device Roots Flow meter. And display instruments or computer systems accessories, and can be realized Remote (quantitative, cumulative, instantaneous and other functions) automatic measurement and control. See instructions display instrument classification manual. 3.主要零件材料组合材料零件ALELLL铸
9、铁铸铝不锈钢铸钢铸铝不锈钢铸铁铸铁铸铝不锈钢壳体转子盖板转子轴轴承 3. Main parts and materials combinationsMaterialsPartsALELLLIronAluminumStainlessCastAluminumStainlessIronIronAluminumStainlessshellrotorcoverRotor shaftBearing 4.性能和压力损失曲线 4. Performance and pressure drop curves 5.技术参数 公称压力(MPa):0.6、1.0、1.6、2.5、4.0 工作温度:():-1060 精度
10、等级:0.5、0.2 流量范围:(m3/h)公称通径液体粘度3.0150mpa.s液体粘度3.0150mpa.s液体粘度3.0150mpa.s液体粘度3.0150mpa.s150.252.50.52.50.52.50.832.5200.252.52.50.52.50.832.5250.661.261.2626401.6163.2163.2165.316502.5255255258.325806601260126020608012100221002010033.310010010100201002010033.3100150402004020010020066.7200精度等级 0.5 0.2
11、5. SpecificationsWorking pressure(MPa):0.6,1.0,1.6,2.5,4.0Temperature():-1060Accuracy grade:0.5,0.2Flow Range(m3/h)Diameter(mm)Liquid viscosity 3.0150mpa.s Liquid viscosity3.0150mpa.sLiquid viscosity3.0150mpa.sLiquid viscosity3.0150mpa.s150.252.50.52.50.52.50.832.5200.252.52.50.52.50.832.5250.661.26
12、1.2626401.6163.2163.2165.316502.5255255258.325806601260126020608012100221002010033.310010010100201002010033.3100150402004020010020066.7200Accuracy grade 0.5 0.2 6. 外形及安装尺寸 6. Overall and installation dimensions(1)铸铁型腰轮流量计外形尺寸(1) Iron-based Roots Flow meter DimensionsModel 型号LHIBDD1n-dLL-AL15.0616023
13、852100*100G11/4LL-AL20.0616023852100*1009065LL-AL25.0618026068120*120G1/LL-AL40.1240290881701501104-17.5LL-AL50.1265305971901651254-C17.5LL-AL80.12653401222462001608-17.5LL-AL80.12654701642462001608-18LL-AL100.15154251643052201808-18LL-AL150.15605502254552852408-22(2)铸钢型腰轮流量计外形尺寸(2) Cast steel wheel
14、 flow meter lumbar DimensionModel 型号LHIBDD1n-dLL-EL25.318026068120*120G11/4LL-AL40.4300290881701501104-18LL-AL50.43603151032761651254-18LL-AL80.43603481282542001604-18LL-AL100.35404351743302351904-22LL-AL150.35605522274553002504-26(3)铸铝型腰轮流量计外形尺寸与铸铁型腰轮流量计外形尺寸相同(3) Cast aluminum wheel flow meter lumb
15、ar dimension just as (1) 7.腰轮流量计的安装使用 7. Lumbar wheel flow meter installation (1)流量计前应安装过滤器,两者表体上箭头指向与流动方向一致(1).Flow meter should be installed before the filter, the two arrows pointing in the body on the line with the flow direction(2)当被测液体含有气体时,流量计前应安装气体分离器(2) Recently tested liquid containing gas
16、, flow meter should be installed before the gas separator(3)不论管路是垂直还是水平安装,但流量计的腰轮轴安装成水平位置(即表度盘应与地面垂直)。(3)Regardless of pipe is installed vertically or horizontally, but the flow meter installed in the waist into a horizontal position axle ( dial the table should be perpendicular to the ground)(4)流量计
17、在正确安装情况下,如果不易看清读数,可把计数器旋转180度或90度均可。(4) Flow meter installed in the right circumstances, if difficult to see clearly, can be rotated 180 degrees to the counter, or 90 degrees(5)节流阀应安装在流量计进口处,开闭阀装在出口处,使用开闭阀时要缓慢启动,不要突然开阀。(5) Throttle valve should be installed in the meter entrance, opening and closing
18、 valve installed in the exit of the use of open-close valve slowly to start, do not suddenly open valve(6) 严禁使用扫线蒸汽通过流量计Prohibited the use of scan-line steam through the flowmeter(7)在连续使用部门,流量计需加旁通管道In the continuous use sector, need to add bypass pipe flow meter(8)流量计安装前,管道需冲洗,冲洗时采用直管段(替代流量计位置)防止焊渣
19、、杂物等进入流量计Pre-installation flow meter, piping required to wash, rinse used straight pipe section (alternative flow meter position) to prevent the welding slag and debris from entering flow meter(9)严禁用水校验铸铁、铸钢材质组成的流量计Check water is strictly prohibited cast iron, cast steel material composition of flow
20、 meter (10)流量计在使用时流量大小不得超过技术要求。流量计正常工作在最大流量7080%为优。When using the flow meter size should not exceed the technical requirements. Flow meter to work at maximum flow rate 70 80% is good 。(11)被测液体如果具有化学腐蚀性,需选用不锈钢材质的流量计,如果腐蚀性强,需选用0Crl8Ni12MO2Ti材质的流量计。(12)流量计的安装方法如右图所示。Flow meter installation method as sh
21、own on the right. 8 误差计算及调整Error calculation and adjustment(1) 流量计的基本误差,由各检定流量点的各次测得值分别按下式计算:(容积法)Flow meters basic error, by the test flow point of the various measured values determined by the formulaE=(Vm-V)/V*100%E-流量计误差(一般指累积误差)取两位有限数字E-meter error (generally refers to the cumulative error) to
22、take a limited number of twoVm-流量计测得值(即显示值)Vm-meter measured value (that is, with values displayed)V一经修正后,流量标准装置测得值(实际值)V 1, as amended, the flow standard device measured value (actual value)由基本误差计算公式知,当VmV时,流量计基本误差为“+”值,表示流量计走快了。VmV时,流量计基本误差为“-”值,表示流量计走慢了Knowing from the basic formula for calculati
23、ng the error, when the Vm V, the flowmeter basic error + value, indicating flowmeter gone too fast. Vm V, the flowmeter basic error - value, indicating slow flow meter walk 为了使流量计误差在基本误差限之内,往往需要进行调整。即通过更换装在计数器内的一对调节齿轮(调整牙)来改变机械传动比,从而使得流量计的显示值得到调整。In order to meter error in the basic limits of error,
24、 and he often needs to be adjusted. That is mounted on the counter by replacing a pair of adjustment gears inside (adjusted teeth) to change the mechanical transmission ratio, allowing to adjust the meters display is worth.误差调整不能改变流量计的流量特性,仅使其特性曲线人为地处于新的坐标系中。Error can not change the meter to adjust
25、the flow characteristics, so only the curve artificially in a new coordinate system.一般来说,在规定的(或实际使用的)流量范围内,其最大与最小流量检定点的基本误差范围不大于规定的精度的基本误差,均可通过误差调整使其流量计基本误差合格。In general, the provisions of (or actual use of) traffic within the maximum and minimum flow rate test points, the scope of the basic error o
26、f not greater than the precision of the provisions of the basic error, the error can be adjusted to meter through the basic error of qualified .已使用过的流量计,一般先用原有的调节齿轮组进行误差检定,然后根据具体的误差情况再进行调整。Flow meter has been used, generally the first to use the original error of the regulation of gear group test, a
27、nd then depending on the error happen again to adjust.(2) 腰轮流量计误差调整方法(误差调整表使用说明)Roots Flowmeter error adjustment methods (error-adjusted using the instructions1. 设计时的标准双层齿轮是35/38,在检验时若发现流量计走慢了,即出现(1)误差,例如-1.02-0.32时,应将双层齿轮35/38换成38/41,这时误差曲线原点便由35/38齿轮对应的零位,上移到38/41齿轮相对应的+0.62的位置(参看调节齿轮表),这样误差曲线便处于新
28、的坐标系统中,而流量计的误差被调整在-0.4+0.32的范围内,便达到合格要求。Design criteria for two-tier gears are 35/38, in the examination if the meter was found to go slow, that is, under (1) error, for example, -1.02 -0.32, should be replaced 38 double-deck gear 35/38 / 41, when the error curve corresponding to the origin will be
29、zero by the 35/38 gears spaces, moved to the 38/41 gear + 0.62 corresponding to the location (see gear table adjustment), so that the error curve will be at the new coordinate system, The flowmeter is adjusted error of -0.4 +0.32 in the context, we meet eligibility requirements.2. 流量计在使用过程中,由于工作条件的变化,误差往往也会变化,导至超差。只要误差范围不超过1%,一般均可以调整合格。例如仪表周期检定后误差为-0.12+0.66,就可以进行调整
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