1253C中英说明书.docx

1、1253C中英说明书1253C 泵控说明书Content1. Scope 应用场合This specification specifies the Curtis 1253C motor speed controllers which are designed for series pump motors. Its typical applications include the hydraulic systems of material handling vehicles and other industrial vehicles.SHINGKO 1253C 电机速度控制器是为串励泵控电机而设

2、计的。广泛应用于液压系统的重型托盘车和其它工业车辆。2. Description 概述1253C offers smooth, silent, cost effective motor speed and torque control according tothe signals of lifting, tilt, power steering, sideward move (forward move). They will prolong the life of the motors, contactors, batteries and reduce maintenances of the

3、 systems as it greatly reduces high current impact.The output PWM can be programmed with speed select inputs SS1-SS4 and analog throttle input. So the 1253C controllers can ensure not only the lifting speed control but alsothe system stability and safety. These controllers are fully programmable by

4、means of the 1311 programmer, with diagnostic and test capability. System status can also be indicatedvia an external LED.The 1253C controllers have completely protection functions such as current limit, reverse polarity protection, startup lockout, over voltage protection, low voltage protection, a

5、nd so on.They can provide lift lockout function with Curtis meters (such as 906, 803, ENGAGE ) when battery is deep discharger.CAN communication feature is added to the 1253C, so it can work with other CAN devices such as CAN tiller head which will greatly simplify the wiring.1253C 根据上升、下降、转向、前进信号提供

6、了平稳、安静、有效的电机速度和扭矩控制。它将延长电机、接触器、电池的使用寿命和减少系统的维护以及大大减小大电流的影响。PWM 输出可以通过选择输入 SS1-SS4 对速度编程，与加速器输入类似。因此 1253C控制器不仅能确保上升速度控制而且保证了系统的稳定和安全。这些控制器都完全可以通过1311 手持编程器编程、诊断和性能测试。系统状态也可以通过外部 LED 来指示。1253C 控制器有完整的保护功能例如限流、反向极性保护、启动锁止、过压保护、欠压保护等等。它可以使用 SHINGKO 电量表（例如 906 、 803 、 ENGAGE ）提供上升锁止功能当电池深度放电时。1253C 增加了

7、CAN 总线通讯功能，因此它可以与其它 CAN 总线设备工作，例如 CAN 总线操纵杆它将大大简化了接线。3. Encodement 命名规则4.1 Model No:1253C - ABCDWhere1253CA ： model family 型号系列Nominal battery voltage额定电池电压4 24-36V5 36-48vB:Current rating 额定电流4400A8600ACD ： Sequence Number 序列号4.2 P/N: 17726 X YY 部件编号Where17726 ： Family number for 1253CX ： Product C

8、lassification:7- Bulk Packing 5-Finished goodsYY: Sequence Number4.Mechanical Specification物理参数4.1.尺寸长（ mm ）宽（ mm ）高（ mm ）195146.077.04.2.重量2.30 0.05kg4.3.安装螺丝4*M6孔径尺寸4* 7.2（ 0.15 ） mm孔间距尺寸133.3 （0.1 ） mm 130.3 （0.1 ） mm4.4.线路连接Bus BarB+B+ and series pump controller field (S1)B+和串励泵控控制端（S1 ）B-B-M-se

9、ries pump controller (A2) 串励泵控制器（A2）Note: (1) The other side of (A1) and the other side of field (S2) should be connected.(2) The dimension of installation hole on Bus Bar is: 8.50.13mm, Connect screws: M8 注意：（ 1） A1 应该和另一端 S2 连接。（ 2）安装孔尺寸： 8.50.13mm ，螺丝： M8Low Current Connector小电流连接Mating connector

10、: Molex Mini-Fit Jr. 39012145 with 5556 pin公母接插件： Molex Mini-Fit Jr. 39012145 型插头、 5556 型端子J1 14Pin 1234567891011121314J2 4Pin 1234KSI （ 钥匙开关输入 ）POT HIGH电位器高端POT WIPER电位器中点POT LOW电位器低端INTERLOCK互锁STATUS LED 状态 LEDCAN LOWCAN 低端SS1SS2SS3/LOAD HOLD VALVE DRIVERSS3/ 负载保持阀驱动SS4LIFT LOCKOUT 上升锁止CONTACTOR C

11、OIL 接触器线圈CAN HIGH CAN 高端RX 数据接收GNDTX 数据发送+12V5. Electrical Specification 电气特性5.1.5.2.5.3.5.4.PWM operating frequency: 15.6KHzPWN 工作频率： 15.6KHZElectrical isolation between Bus Bar and heat sink: 500V ac (minimum)接线铜条与散热片电气隔离： 500V ac( 最小值 )KSI input voltage: 互锁开关输入电压1253C-4xxx14.046.5VMAX KSI input c

12、urrent (no contactors engaged): 最大钥匙开关输入电流（接触器未使用时）：70 mA without programmer; 150 mA with programmer 未编程时 70mA, 编程时 150mA5.5. logic input voltage 逻辑输入电压1253C-4xxx 15.0V 高5.6.5.7.5.8.5.9.1V 低Logic input current:逻辑输入电流Sink current: 1mA灌电流： 1mAStatus LED driving capability:状态 LED驱动能力：Sink current: 5mA灌

13、电流： 5mAContactor driving capability:接触器驱动能力Sink current: 2A灌电流： 2AUnder voltage / Over voltage protection欠压 /过压保护欠压过压型号(可编程 )减小关断过压关断1253C-4xxx1621V/24V1417.5V/24V32V/24V2432V/36V21.026.5V/36V46.5V/36V*cutback voltage is inter-clamped with cutoff voltage减小电压与关断电压互相影响。5.10. Current Rating 额定电流型号额定电池电

14、流限制2 分钟电流1 小时电流电压（伏）(安培 )(安培 )(安培 )1253C-440124/36V4004001256. Diagnostics and Troubleshooting 诊断与检修Diagnostics 诊断6.1.1. Programmer Diagnostics 编程器诊断The 1311 programmer presents complete diagnostic information in plain language.Faults are displayed in the Faults menu and the status of the controlle

15、r s inputs/outputs isdisplayed in the Monitor menu.Accessing the Faults History Menu provides a list of the faults that have occurred sincethe diagnostic history was last cleared. Checking (and clearing) the diagnostic history is recommended each time the vehicle is brought for maintenance.1311 编程器以

16、明了的文字显示所有诊断信息。当前所有故障都在诊断菜单中显示，控制器输入 /输出状态显示在监视菜单中。查看历史故障菜单，会显示上次未被清除的诊断历史故障。在每次维修时应检查并清除历史故障。6.1.2.LED Diagnostics LED诊断An external Status LED can be connected to the 1253 controller. It displays fault codeswhen there is a problem with the controller or with the inputs to the controller. During norm

17、aloperation, with no faults present, the Status LED flashes steadily on and off. The period forOn is about 0.13s and the period for Off is about 4.54s. If the controller detects a fault, a 2digit fault identification code is flashed continuously until the fault is corrected. The faultcode flashing s

18、equence consists of two flash sequences separated by a delay. For example,code 3,2 welded main contactor appears as:外部状态 LED 与 1253C 控制器相连。当控制器发生故障或控制器输入有误时将显示故障码。在正常运行时，无故障出现，状态 LED 亮灭闪烁稳定。周期大约是亮 0.13 秒，熄灭4.54 秒。如果控制器检测到故障， 2 位故障标示码将连续闪烁直到故障被排除。故障码闪烁有两个单独的闪烁时序通过延时组成。例如，故障码“ 3,2 ” 主接触器粘连 将显示： （3，2）（

19、 3，2） （3，2）In each digit, the periods for LED on or off are about 0.13s and the period between these two digits is about 1.1s. The delay which separates the fault code is about 3.57s.每位故障码 LED 亮灭周期大约是 0.13 秒，两位故障码之间间隔 1.1 秒。两次独立故障码之间大约延时 3.57 秒。The codes are listed in the following table.故障码如下表所示：状态

20、码解释LED 灭no power or defective controller常亮未通电或控制器损坏controller or microprocessor fault控制器或微处理器故障0,1 controller operational; no known faults控制器正常工作；没有已知故障1,1 EEPROM 故障1,2 由于 MOSFETS 损坏导致硬件故障1,3 电机短路1,4 未使用2,1 under voltage cutoff欠压关断2,2 lift lockout 上升锁止2,3 顺序错误故障（启动锁止）2,4 加速器故障3,1 由于线圈短路导致接触器线圈过流3,2

21、主接触器粘连3,3 precharge fault 预充电故障3,4 找不到主接触器或主接触器不吸合4,1 low battery voltage电池欠压4,2 over voltage 过压4,3 温度保护，过温或低温4,4 未使用注意：若有多个故障同时存在时，故障指示灯只显示一种故障。Troubleshooting 检修6.1.3. Programmer Diagnostics 编程器诊断The detection of a fault causes the controller to operate in a manner that is safe in the presence of

22、that fault. Depending on the severity of the fault, the response can range from reduction of the current limit to complete shutdown the power drive section of the controller. According to the different conditions, the faults can be self cleared or by cycling the KSI.For suggestions about possible ca

23、uses and solutions of the various faults, refer to the following troubleshooting table.检测到故障时运行控制器在一定程度上是安全的。 依据故障的严重程度，控制器会作出从减小电流限制到完全关闭控制器驱动电源范围内的响应。根据不同的状况，故障可能会被自动清除或者 KSI 循环。根据提示的可能故障原因并解除各种故障，请参考以下检修表：编程器显示 LED 故障清除方法 故障现象 可能的原因代码EEPROM1,1Modify any1)无 PWM 输出FAULTprogrammableEEPROM 故障data wit

24、hprogrammer用编程器调整所有可编程参数HW FAILSAFE1,2Cycle KSI1)无 PWM 输出硬件故障循环 KSI2)主接触器开路MOTOR1,3Cycle KSI1)无 PWM 输出SHORTED循环 KSI2)主接触器开路电机短路UNDERVOLTAGE2,1Battery voltage1)无 PWM 输出CUTOFFexceeds the setting低压关断value for deepunder voltage增大电池电压到最低电压设定值LIFT LOCKOUT2,2清除上升锁止信号1)上升在完全进行但进一上升锁止步上升请求信号被忽略1) EEPROM 数据丢失

25、或损坏2) EEPROM 校验错误1) MOSFET 短路2) 电机接线开路1) 电机短路1) 电池电压 最低关断电压1) available lift lockout signal come from the other gages 从其它仪表中使上升锁止信号有效2) “ The SS LIFTLOCKOUT ”速度选择上升锁止参数未正确设置SEQUENCE2,3reduce throttleERRORrequests to0%顺序错误(deadband) andopen all speedselect switches thatwere alreadyclosed 减小加速器输入到 0%

26、（死区）并打开所有那些已经闭合的速度选择开关THROTTLE2,4Throttle input signalFAULTis restored into加速器故障allowable tolerance加速器输入信号恢复到允许误差内CONT DRVR OC3,1Cycle KSI驱动接触器开路循环 KSIMAIN CONT3,2Cycle KSI1) 无 PWM 输出2) 1) 加速器输入无效2) 无 PWM 输出3) 主接触器开路1) 无 PWM 输出1) Improper sequence of SS/throttle input and KSI/interlock input.SS/ 加速器输入和 KSI/互锁输入顺序不当2) Wrong startup lockout type selected. 错误的启动锁止类型选择3) 加速器失调 .1) 加速器输入线开路或短路2) 加速器故障3) 错误的加速器输入信号类型选择1) 接触器线圈短路1) 主接触器粘连WELDED 循环 KSI 2) 主接触器开路主接触器粘连PRECHARGE3,3Cycle KSI1)无 PWM 输出FAULT循环 KSI2)主接触器开路预充电故障MAIN CONT3,4Cycle KSI1)无 PWM