安全黄金手册.docx

1、安全黄金手册COMAUS Most Applicable SAFETY ConceptsRisk Assessment and Management风险评估管理Management of risk is a continue process and the cornerstone of all the SAFETY Elements. We continuously identify the hazards and assess the risks associated with our activities . In addition, we take appropriate action

2、to manage the risks and thus prevent or reduce the impact of potential incidents.风险管理是一个持续的过程， 是所有安全要素的基础。我们会对与我们工作相关的风险和危险进行持续的确认和评估。除此之外，我们还会采取适当的措施来管理风险以预防或减少潜在的事故的影响。This is accomplished with engineering and designs that will reduce risk to our workers, the environment, and our assets. Also thro

3、ugh development of Method Statements , Job Hazard Analyhsis (JHA), Project Safety Reviews (PSR), pre-tour meetings and discussions of simultaneous operarations. In addition ,this includes ensuring the proper use of personal protective equipment for all tasks .People, training and behaviors人、培训和行为Peo

4、ples behavior is critical to COMAUs success; therefore,our workforce is carefully trained.All personnel will be properly trained and competent to perform their tasks.人的行为是柯马成功的关键，因此，我们会对员工进行认真的培训。所有的员工都会有合适的培训机会，以便能够胜任他们要承担的工作。The complete training requirements vary depending on the job that will be

5、 performed or the roles and responsibility of everyone on our location to stop any job if they feel it is not safe.柯马的每一个员工都应该熟悉其工作的安全要求。本手册只是给出了工作活动中一个整体的安全概念。更为重要的是，对于遇到的任何不安全的行为，我们每一个人都有义务和责任去停止并帮助其纠正。Energy isolation能源隔离Permit to work 工作许可证Working at heights 高处作业Machinery safety 机械安全Housekeeping

6、 文明施工Drive safety 行车安全p.p.e劳动防护用品office safety-dos and donts办公室安全Energy isolation能源隔离The servicing ,maintenance, pre-commission and dcommissioning of all machines ,equipments,electrical circuits,compressors etc in which the unexpected star-up or the release of stored energy could cause injury to emp

7、loyees.所有机器、设备、电路、压缩机等的维修、保养、预调试和调试工作中，机械无意中的启动或所储藏能源的释放都会对人员造成伤害。If an activity-such as lubricating , cleaning, un-jamming and testing of the equipment/machines-takes place, the empkoyee performing the work may be subjected to hazards that are not encountered as part of the lubricating, cleaning,un

8、-jamming and testing the equipment operation itself . workers engaged in thes operations are covered by lockout/tagout when any of the following conditions occurs.进行某项操作，比如对机器/设备进行润滑、清洁、拆卸和试验时，操作者就可能处于并非该工作本身所造成的危险中。进行上述操作时， 如果出现下述情况，就需要应用锁定/标签规定。The employee must either remove or bypass machine gua

9、rds or other safety devices ,resulting in exposure to hazards at the point of operation.必须拆除机器护罩或其他安全设施，或将其旁通，导致操作点处于危险之中。The employee is required to place any part of his or her body in contact wih the point of operation of the operational machine or piece of equipment ;or 需要将他们的身体部位与所操作的机器或设备的操作点相

10、接触；或者In the above situations, the equipment must be de-energized and locks or tage must be applied to the energy-isolation devices.在上述情况下，需要却断设备能量源，在断电设备上设置锁定或设置标签。In addition, when tasks-such as setting equipment up ,and/or making significant adjustments to machines-, employees perfoming such tasks

11、 are required to lock out or tag out if they can be injured by unexpected energization of the equipment .另外，如进行设备安装或大量机组调校工作，在有可能被设备意外放电/能源释放伤害时，从事该工作的人员均要求将设备锁定或设置标签。Before lockout or tag out devices are removed and energy is restored to the machine or equipment ,the authorized employee(s) must mak

12、e sure that the whole machine conditions in place ,unrealated materials and personnel are clear from the this area ,all interested parties infomed.在拆除锁定或标签和机组或设备送电/恢复能量供应之前，授权员工确认整个机器状况良好，无关的材料的人员已经撤离，相关人员已经通知到。The locks or tags are removed only by those employees who attached them .(In he very few

13、instances when this is not possible ,the device may be removed by the others, provided that he or she strictly adheres to the specific procedured outlined in site safety practice.)锁定或标签只能由设置它的员工拆除（只有很少且当上述行为不可能时，可以由其他人拆除，条件是他或她严格遵守具体的现场操作程序。）Permit to work 工作许可证All critical operations will be under

14、the control of a permit to work system authorized by the site .all permit requests must be made in designed period prior to woek commencing .所有关键作业行为均必须处于现场授权作业许可证制度的控制下。各种作业许可证都必须在作业开始之前指定的时间内提出申请。Critical operations critical operations include hot works, electrical work ,excavations ,use of radioa

15、ctive and explosive material , lifting operations over 50 tons are using 2 cranes and any orher operatios which might be identified during the progress of the project that need to be covered under the permit to work system .关键作业-关键作业包括动火作业、电气作业、开掘、放射性和易爆炸材料的使用、使用二台吊机吊起五十吨以上的设备以及项目进行过程中其他适用作业许可证制度的各类

16、作业。Routine operations will not be covered by permit to work .常规作业不需要办理作业许可证。Routine operations operations in areas solely designated for operations will not require permit to work wcen though critical operations are carried out. For example a work shop or grit blasting area where hot work is conside

17、red normal operation will not require permit to work .howe ver these activities must be covered under other ssps or special procedure for the area . any other work that is not covered under the areas procedure will require a permit to work.常规作业-这是指那些在专属区域进行的、但不需要取得作业许可证就可以施工的作业（即使是关键作业）。例如在喷钢砂处理区域，动

18、火作业是“常规操作”，所以就不必申请作业许可证。但是， 在这些区域进行作业时，必须接受其它现场安全规定或适用该区域的特殊程序的控制。超出区域程序范围的任何作业，必须申请并获得作业许可实施。If for any reason work controlled by a permit has to be suspended then the permit will immediately be returned dto the approving authority woho will acknowledge the fact and co-ordinate the return of all pe

19、rmits to the permit office.如果由于各种原因，原来受许可证控制的某项作业不得不战士停止，则应该将许可证立即返还批准部门，再由其向许可证办公室通报真相，并将各种许可证退还给许可证办公室。It is important to make sure that one activity under a permit to work does not create danger for another ongoing activity .在根据作业许可证进行某项作业时，必须确保不对其它正在进行的工作构成威胁。这一点是非常重要。Permit to work certificates

20、 required will generally cover the following areas.一般情况下，在下列场合作业需要事先申请作业许可证。Hot work ,i.e.welding,flame cutting, grinding动火作业，例如，焊接、火焰切割和磨削等Electrical work 电器作业Excabations 开挖Work involving the use of dangerour substances i.e. radioactive material and explosives使用危险材料的作业，如放射性材料和易爆炸材料。Lifting operatio

21、ns over 80 tons or using two cranes.八十吨以上的起吊作业，或两台吊机并进行作业Any dother activities required by client客户要求的许可证作业。Working at height高空作业Comau will take suitable and sufficient steps to prevent persons from falling . requirements are given where a person is liable to fall two meters or more requires that su

22、itable and effective measures be taken to prevent any person falling a distance likely to cause personal injury.柯马将采取适当而充分的措施，防止人员坠落。当作业高于2米人员可能坠落时，必须采取合适而有效的措施，防止坠落对人员造成伤害。Working at heights of 2 meters (6 feet) or higher aabove the ground cannot proceed unless:在高于地面2米（6 英尺）或更高的地方作业时必须遵守以下规定：A fixe

23、d platform is used with guard or hand rails , verified by a competent person(s) or 使用带有护栏或扶手的固定作业平台，并由专人检查，或。Fall arrest equipment is used that is capable of supporting at least a 2275 kg (5000 ibs) static load per person and has :使用防坠落装置，它必须足以承受至少每人2275公斤（5000 磅）的静负荷，并且有：A proper anchor mounted , p

24、referably overhead 一个正确的锚固装置，最好安装在顶部；Full body harness using double latch self locking snap hoock at eaxh connection系上全身安全带，在每个接位有双碰锁，自锁挂钩。Synthetic fiber lanyards 合成纤维素；Fall arrest equipment will limit free fail to 2 meters ( 6 feet ) or less防坠落装置应该将自由下落高度控制在2米（6英尺）或更低的距离以内A visual inspection of th

25、e fall arrest equipmenty and system is completed and any equipment that is damaged or has been activated is taken out of service.完成防坠落装置和系统外观检查。任何损坏的或已使用过的设备必须停止使用。Persons are competent to perform the work 工作人员能够胜任工作Managers are required risks from working at heights and adopt working practices that

26、 will reduce the likelihood of the potential consequences . a risk assessment is to be carried out and all considerations about the falling objects and people falling should be taken.要求经理们对高空作业的风险进行评估，采取适当的工作措施，降低潜在危险发生的可能性。 作业之前应进行风险评估，并综合考虑各种可导致人员或者物体坠落因素。Every employee , working on an elevated su

27、rface at a height greater than 2m on which there is no well-done scaffold or permanent refinery platform , shall be securely fastened to an appropriate anchor point or field tie-off point by a personal fall arrest system at all times . this is a zero tolerance issue and applies to all personnel ente

28、ring the comau project controlled areas.对于每个员工， 当他在2米以上高空作业时，如果没有使用完好的脚手架或者永久的精制平台，则必须采取人身坠落制动系统，使该员工一直牢固系在一个合适的锚接点或现场系挂点上。这是一个“零宽容”的问题，适用于在柯马现场的所有人员。 A safety lanyard shall be connected to an appropriate anchor point or field tie-off point at all times when transferring the personal fall arrest sys

29、tem to another anchor point or field tie-off point . two safety lanyards are required to complete this process in the prescribed manner unless special devices specifically engineered for 100% tie-off are in place.如果要将个人高空坠落防护系统转移到另外的锚接点或现场系挂点，必须将安全系索始终连结到一个适合的锚接点或现场系挂点上。除非配备专门设计的用于100%连结的特种设备，否则完成上述

30、过程需要二根安全系索。Failure to comply with the comau 100% fall protection policy will result in disciplinary action being taken违反柯马的100%坠落保护政策将会受到处罚。Machinery safety 机械安全Nearly a quarter of recorded accidents at work are caused by dangerous machinery . most of them are the result of inadequate guarding of mo

31、ving parts on machine or bcoause effective guards and safety measures han=ve been tampered with .the purpose of machine guarding is to keep people and machines physically apart .在记录在案的生产事故中， 大约有四分之一的事故都是由危险的机械设备造成的。 而这其中大部分事故又都是因为没有机械的传动部件采取充分足够的防护措施及因为防护和安全措施不得力而引起的。机械设备防护的目的是为了让人和机械实现身体隔离。All mach

32、inery and tools must be guarded properly. People who are responsible for acquiring, receiving and using machinery are responsibke to ensure the machine guarding requirement is met at all stages , in the cases of prime movee4rs (engine ,motors , or other appliance providing mech anical energy fronm stem , w2ater v, wind , electricity , etc) and of transmission machinery (belts, pulleys, shafts , clutches, coupings etc )danger is assumed.所有设备机械和工具必须进行妥善防护。负责获取、接收和使用设备的人员应负责确保在各个阶