Emerson Supplier Self Audit.docx

1、Emerson Supplier Self AuditSupplier Name: _Survey Completed by: Name: Title: Telephone: Fax : E-mail: Date Survey Completed :_ Please return To: Attention: Title: Telephone: Fax #: E-mail: Please provide the following documents with this survey: (1) Process Control Plan (2) Key Process Capability St

2、udies (3) PFMEA (4) Quality Reliability Plan with historical DataSupplier Profile/Self Survey Part 11. Supplier Name: Address: City: State: Zip: 2. Phone: - Fax: - 3. E-Mail Address: 4. Are you a Current Supplier of EAC? _ If yes, please specify the Commodity? _ EAC Location with your Contact Name (

3、Buyer Name) and Phone Number _5. Are you a potential supplier of EAC? Please Specify the Commodity and EAC Buyer Name _6. Executives and Key Personnel of your company: President: Vice President: Plant Manager: Quality manager: 7. Approximate Annual Sales Volume of Current Year? What percentage is in

4、ternational? Your company is: private public What are your sales goals for the next five years? What needs to be accomplished to meet these goals? Do you have a documented business plan for your company? How many years does the plan cover? 8. Plant Size (Sq. Ft.): No. Of Buildings: Production floor

5、space: 9. Number of employees: Direct _ Indirect Number of Shifts: 10. What major capital expenditures are planned for the next five years? 11. What percent of total capacity is your facility currently running at? 12. How long has this company been in business? 13. Please list your Manufacturing Ser

6、vices/Products Available and Attach Manufacturing and Test Equipment Lists with this survey. 14. Please provide a breakdown number of employees: Production Design Engineers Manufacturing Engineers Quality Engineers Sales/Customer Service Administration15. What is the turnover rate? Direct Indirect 1

7、6. Is your company a subsidiary? If yes, what is the name of the parent company? 17. Are there plans for global manufacturing? If yes, please explain 18. What operations are typically subcontracted? Major Customer19. Who are your largest five customers, what type of business are they in, and what pe

8、rcent of business do they account for? Name Business % of Total 1. 2. 3. 4. 5. 19. Please provide a reference from each of these companies, along with their job title and telephone number. Name Title Phone # 1. 2. 3. 4. 5. 20. What are your target markets and/or special product/process niche? 21. Wh

9、at do you see as your? Strengths Weaknesses 22. What are the plans for Continuous Improvement? Is your company utilizing Lean, Six Sigma and Poke Yoke tools in continuous improvement? If Yes, please provide Metrics of Improvement before and after and attached with this self survey Capabilities 23. D

10、efine your performance criteria for quality in PPM: 24. Define your performance criteria for on-time delivery: 25. What are your quality and delivery goals? 26. What was your overall quality and on-time delivery performance over the past year?Quality: % Delivery: %27. What has been the trend for the

11、se measures over the past 3 years?Year: Quality: % Delivery: % % % % %28. What is your performance to your top 5 customers using PPM? Quality Delivery 1. 2. 3. 4. 5. 29 Do you measure your Non Conformance in PPM: 30. What is your internal overall PPM? Please provide the last six month of data in a P

12、areto Chart 31.What are your External (Customer Returned) PPM? Please provides last six-month data in Pareto form?32.Do you have Failure Analysis Capabilities? _ If yes, please provide the list of Analytical Equipment. 33. Do you maintain a record of your Internal and External Corrective Action? 34.

13、 Does Management Review Corrective Actions? 35. Does your Company Sub contract any product? If yes, Please specify which product or operation: 36. Do you have Sub Contract Component Qualification Testing? _37. Please provide your Companys Profile very briefly. _38. Do you have Cost Reduction Program

14、 with your supplier?39. Do you work on Consignment inventory with any Customers?40. Do you have R/D department? 41.Is your Company is QS 9000 Certified? If Yes Date Of Certification and Registrar name _42.Is your Company is ISO 9000 Certified? If yes please provide Date of Certification and Registra

15、r name _Survey Section 2Supplier Quality System and Process AssessmentThis section consists of ten elements:1. Supplier Quality System2. Process Control and Capabilities3. Test / Equipment Capabilities4. Quality and Reliability5. Failure Analysis and Corrective Actions6. Incoming Materials Control7.

16、 Engineering and Design Capabilities8. Non-Conforming Materials Control9. Cost of Quality10. Handling, Storage, Packaging, Delivery, and Training.Instructions:1. Each Section contains ten questions.2. Total Score of each Section is 50.3. Each question has a total of five points.4. Rating for each se

17、ction calculated as:5. Total Score Earned/Section Score = Percentage of Rating1. Supplier Quality System1. Is Supplier Quality System ISO 9000Or QS 9000 Certified please specify Standard.2. Periodic top management reviews conducted to verify the effectiveness of the quality system 3. Do Employees ha

18、ve access to Quality Procedures? Are they Trained and Aware of Customer Requirements/Complaints, including Quality Trend?4. The supplier has and maintains a system for traceability on individual product of Customer Returned.5. Supplier has the capability of PPAP submission.6. Are PPM Charts being us

19、ed in applicable Process?(Attached last six month Data)7. Engineering Drawings/Documents have proper Released and revisions are controlled8. Are Operators and Other Employees are trained in Quality System Procedures?9. The Quality Policy documented and all Employees are aware.10. PFMEA is conducted?

20、Procedure RatingImplementationAnd RecordTotalScored0 - 20 35 Total:2. PROCESS CONTROLS & CAPABILITES1. Supplier has a Process Control Plan, which identified Key Process Control Parameter and record maintained2. Work Instruction is available to Operators, followed and records maintained 3. Process Ca

21、pability Study Conducted of Key Process. please attached Data of study Procedure RatingImplementationAnd RecordTotalScored0 - 20 354. Each setup is qualified prior to the start of production and process parameters controlled as required.5. Are process capabilities periodically re-evaluated to suppor

22、t continuous improvement activities?6. Do the statistical methods used indicate that control has been achieved on control/key characteristics and process parameters?7. Repaired production tooling is qualified prior to production and results documented.8. Statistical methods are for control/key chara

23、cteristics and process parameters.9. How are significant character chosen?What are the statistical methods used?Are the appropriate control/key characteristics? 10. Out of Control Process Capabilities is being reviewed and process is adjusted? Pls. attached data? Total: 3. TEST/EQUIPMENT & CAPABILITIESProcedure RatingImplementationAnd RecordTotalScored0 - 20 351. There is a system for calibrating all gages, fissures, instruments, test equipment and special devices used for acceptance of product.2. At adequate established intervalsCalibration status readily available to operato