外观检验规范.docx

1、外观检验规范 目 录Table 章 节Item内 容 Content页次Page1目录Table12修订履历Revision history23表面类型Handset cosmetics definition34FQC/OQC/CDIT外观检验标准FQC/OQC/CDIT cosmetic Inspection standard395外观Gap检验标准Cosmetic gap Inspection standard1012APPROVEDCHECKEDPREPAREDBYDATE 修订履历Revison history REV.修订内容Revison content备注RemarkA初版发行I

2、nitial issue2011-5-6BCDEFGHIJKLMNOPQRSTUVWXYZ步骤 Step检测项目 Item规格标准 Standard使用设备 Machine备注Step 1.机壳外观依附录二之规格执行目测全检Step 2.Display外观1. 依附录二之规格执行2. 检查LENS是否有翘曲、毛边3. 检查卡勾及螺丝是否至定位，卡勾处不可损伤或缺料目测/全检Step 3.间隙/段差/角度依附录三之规格执行目测/厚薄规全检StepInspection ItemStandardMachineRemarkStep 1Housing cosmeticAccording to appen

3、dix 2visual inspectionFull InspectionStep 2Display cosmetic1. According to appendix 22.Check Lens 3.Check screwvisual InspectionFull Inspection Step 3gap/step/angleAccording to appendix 3visual inspection/feeler gaugeFull Inspection检验方法：1.检验环境：光照度5001000lux目视 2.眼睛与被检测物体距离30cm(Logo和Label距离45cm),目检方向与

4、检测物体呈90度直视，而后再以上、下、左、右各15度再检测一次。3.检测时间10s(Logo和Label 3-5S)。Inspection methodInspection condition : light source 500-1000 lux , visual inspectionInspection distance : 30 cm(Logo and Label is 45 cm), Parts will be viewed initially at 90 or perpendicular to the surface being inspected. The parts should

5、 then be rotated 15-degrees in four directions (right, left, up and down) to detect defects not discovered in the initial viewing. Inspection time : 10 sec (Logo and Label is 35 sec.)附录一表面类别分类定界项目AA显示面项目: LCD透明显示区域(LCD和CLI)听筒上的logoCAMERA和CAMERA LENSA平常使用，可直接看见暴露在外的表面部分项目: Housing A 可见面键盘(包括侧键音量控制键摄像

6、扣电池盖锁扣)自视镜B平常使用，次要看见暴露在外的表面部分项目: Housing侧面四周摄像头支撑外置卡塑料外盖Housing B电池盖C使用者不会直接看到的区域项目: Housing B内部电池盖背面电池SIM卡卡钩充电器等及其它部件。Appendix 1Handset cosmetics definitionInspection surface is classed as AA, A, B and C side, as followingClassDefinition & Item listAAInformation display area onlyItem: CLI and LCD t

7、ransparent display area (LCD module & cover), Logo on handset, functional printing on keypad.APrimary surface exposed to direct close-up view in ordinary useItem: CLI and LCD cover painted area, plastic part of keypad, flip front housing (flip inner and flip outer) ,reflective mirror.BSecondary surf

8、ace exposed but not in direct view in ordinary useItem: rear housing, battery door, release button in battery door, side button. CSurface not visible in ordinary useItem: inside rear housing, battery door, battery, SIM card socket, charger, CF & SD Door, other accessory., other accessory.附录二FQC/OQC/

9、CDIT外观检验标准1. LCD显示屏(模块)(Lens)ItemClassscopeAcc. numberRej. number灰层/脏污AA 直径 0.1mm 0.1mm 0.15 mm-10-21纤维丝(毛屑)AA长度 1.2mm且宽度0.08mm23异色点AA 直径 0.1mm 0.1mm直径0.15 mm-2-3同色点AA 直径 0.1mm 0.1mm直径0.15 mm-2-3凸点及凹点AA 直径 0.1mm 0.1mm直径0.15 mm-0-1备注出现刮伤指纹胶带流痕等不良直接拒收不良点数大于等于3个也不可接受。Appendix 2Inspection standard1. LCD

10、 display area (include LCD module & cover)ItemClassscopeAcc. numberRej. numberDust/stain on transparent areaAA diameter 0.1mm 0.1mm 0.15 mm-10-21Fiber or thin line on rim of LCD coverAA length 1.2mm and width0.08mm23Imperfection of the contrasting color on LCD coverAA diameter 0.1mm 0.1mmdiameter0.1

11、5 mm-2-3Imperfection of the same color on LCD coverAA diameter 0.1mm 0.1mmdiameter0.15 mm-2-3Protruded point or holes on the LCD CoverAA diameter 0.1mm 0.1mmdiameter0.15 mm-0-1Remark: Automatic rejection for scratch, fingerprint, glue tape, flow mark or total number of defects equal to or above 3.2.

12、键盘:ItemClassscopeAcc. numberRej. number同色点(键盘表面印刷)A 直径 0.2mm12异色点(键盘表面印刷)A 直径 0.2mm12同色杂点(键盘塑料部分)A 直径 0.25mm 0.25 0.5 mm 直径 0.5 mm-10-21异色杂点(键盘塑料部分)A 直径 0.2mm 0.2 0.35 mm 直径 0.35 mm-10-21刮伤A 长 1mm且宽 0.05mm 长1 2 mm且宽 0.05 mm 长 2 mm或宽0.05mm-10-21备注出现漏印气泡色差等直接拒收不良点大于等于3个也不可接受。2.keypad :ItemClassscopeAc

13、c. numberRej. numberImperfection of the same color on printingA diameter 0.2mm12Imperfection of the contrasting color on printingA diameter 0.2mm12Extra point with the same color on plastic partA diameter 0.25mm 0.25 0.5 mm diameter 0.5 mm-10-21Extra point with different color on plastic partA diame

14、ter 0.2mm 0.2 0.35 mm diameter 0.35 mm-10-21ScratchA length 1mm and width 0.05mm 1 2 mm and width 0.05 mm length 2 mm or width 0.05mm-10-21Remark: Automatic rejection for no painting, bubble, discoloration or total number of defects equal to or above 3.3.Logo 和 Label(1.) 不可辨认的 logo & label都是不可接受的。(2

15、.) 印刷不良: a.色差刻痕漏印锯齿在Logo上都是不可接受。b. 漏印在Label上是不可接受的刻痕及锯齿最多可接受一个不良。(3.) 角度歪斜不可超过5度I. Logo and Label(1).Both logo & label, not acceptable for illegible defect.(2).Printing incomplete: a.In Logo, not acceptable for discrepancy in color, notch, incomplete painting, sawtooth etc.b.In label, not acceptable

16、 for incomplete painting, maximum 1 notch or sawtooth is acceptable.(3).An inclined angle which is over 5 degree is not acceptable.4.外观(不包含LCD & Keypad 区)ItemAreaScopeAcc numberRej. Number同色杂点A 直径0.2 mm12B 直径 0.15 mm 0.1520mm 0.25 0.30 mm-210-321C 直径 0.20 mm 0.20 直径20mm 0.30 直径 0.50 mm 直径 0.50 mm-21

17、0-321异色杂点A 直径 0.2 mm12B.C 直径 0.15mm 0.15 20mm 0.25 0.30 mm-210-321刮伤(不得露出底材)A、B 长度 1mm且宽 0.05mm 长度1 2 mm且宽 0.05 mm 长度 2 mm或宽 0.05mm-10-21C 长度 2mm且宽 0.05mm 长度2 5mm且宽 0.05 0.1mm 长度 5 mm或宽 0.1 mm-10-21备注1. 任何漏印气泡异色金属氧化物都不可接受不良数大于等于3个均拒绝。2. 两个不良项目的距离小于2cm拒收。3. 任何被标签遮盖的同色点异色点刮伤擦伤等不良不视为不良。4. 检查卡勾及螺丝是否至定位，

18、卡勾处不可损伤或缺料。4.Cosmetics (Non LCD & Keypad areas)ItemAreaScopeAcc numberRej. NumberExtra point with same colorAdiameter 0.2 mm12B diameter 0.15 mm 0.15 20mm 0.25 0.30 mm-210-321C diameter 0.20 mm 0.20 d 20mm 0.30 d 0.50 mm diameter 0.50 mm-210-321Extra point with different colorAdiameter 0.2 mm12B, C

19、diameter 0.15 mm 0.15 20mm 0.25 0.30 mm-210-321ScratchA、B length 1mm and width 0.05mm 1 2 mm and width 0.05 mm length 2 mm or width 0.05mm-10-21C length 2mm and width 0.05mm length 2 5mm and width 0.05 0.1mm length 5 mm or width 0.1 mm-10-21Remark: 1.Automatic rejection for no painting, bubble, disc

20、oloration, oxide for metal parts or total number of defects equal to or above 3.2.The distance between defects should be over 2cm.3.Any imperfection point and scratch which is located at the area where will be covered by Xcvr label or any other label will not be regarded as defect.4.Check the latche

21、s and screws for location,damage and parts missing.5. Color diference control : L1.0, a0.5, b0.5PhotoNoItemGap Spec(refer to PLT project)81 , 2763451Center of display pixels to the center of LCD lens transparent openingAcc : abs(a-b)/2) 0.2mm2Skewness of LCDAcc : 0.2mm MaxMax(abs(A1-C1),abs(B1-D1)0.

22、2mmMax(abs(A2-B2),abs(C2-D2)0.2mm3Gap from keypad to housingAcc: 0.3mm Max.4Gap from key to keyAcc: 0.3mm Max5Gap from housing A to housing BAcc: 0.35mm Max.6Gap from main lens to housingAcc: 0.3mm Max.6.1Step between main lens and housing AAcc: Main lens higher than HousingA 0 mm Main Lens lower th

23、an Housing A 0.2mm7Gap from Hp name plate to housingAcc: 0.3mm Max.8Gap from Light lens to housingAcc: 0.2mm Max.8.1Step between Light lens and housingA Acc: Light lens higher than HousingA 0 mm Light Lens lower than Housing A 0.2mm 10139129Gap from nameplate to battery coverAcc: 0.3mm Max.10Gap fro

24、m flash lens to nameplateAcc: 0.3mm Max.11Gap from battery cover to antenna coverAcc: 0.35mm Max.12Gap from flash lens to battery coverAcc: 0.3mm Max.12.1Step between flash lens and namelate Acc : flash lens higher than nameplate 0 mm flash lens lower than nameplate 0.2mm 13Gap from camera lens to n

25、ameplateAcc: 0.2mm Max.11141817161514Gap from battery cover to housing BAcc: 0.3mm Max.15Gap from audio jack to housing BAcc: 0.35mm Max.16Gap from micro USB to housing BAcc: 0.35mm Max.17Gap from camera key to housing BAcc: 0.35mm Max.18Gap from antenna cover to housing BAcc: 0.3mm Max.2019212219Gap form battery cover to housing AAcc: 0.35mm Max.20Gap from knob to housing AAcc: 0.3mm Max.21Gap from mute key to housing AAcc: 0.3mm Max.22Gap from battery cover to knobAcc: 0.3mm Max.2323Gap from side key to housing BAcc: 0.3mm Max.2424Gap from antenna cover to housing AAcc: 0.3mm Max.