FMEA 中英文范本汇总.docx

1、FMEA 中英文范本汇总潜在失效模式及后果分析 （P-FMEA）项目名称：Project Name FMEA编订日期：Compiled Date 4th Mar. 2013FMEA 版本version: 1.1FMEA 修订日期：Revised Date: 2nd Apr.2014 序号No.过程功能要求Requirements on process and function 潜在失效模式 Potential Failure Mode 潜在失效的后果 Potential Effects analysis 严重度数Risk degree级别Rank潜在失效的起因/机理Causes of Pote

2、ntial Failure Mode频度数Frequency 现行的过程控制Current Process Control 不可探测度数undetectable degree风险顺序数Risk Rate 建议的措施Suggested solutions 责任和目标完成日期Responsible Dept. and finish date 预防Precaution 检查Check 1物料合格（无划伤，无残缺，无歪孔大小头，Materials are qualified(No scratches, no cripple parts, and no unqualified shape and siz

3、e ) 链片划伤，残缺 Scratches are on the link plates, or link plates are cripple 影响链条疲劳寿命Affect chain fatigue life 7供应商提供 From supplier3供应商技术认可 Approval of suppliers technology 来料检测Check incoming materials121针对每次不良要求供应商提列不良原因，改善对策，DW对其效果验证For each defected issues , supplier should find out the cause, and co

4、me up with the solutions. DW will exam the effects 责任部门：采购，质量日期：即日起 Responsible Dept.: purchasing Dept. and QCFinish Date: From now on. 链片歪孔，大小头 LPs hole is unqualified, or size of LPs head is unqualified影响链条装配 Affect assembling process62112小轴切面不良 Breaking area of pin is defected.倒角面 不合格 Defected ch

5、amfer 51315小轴R角锋利 Pins R-angle is too sharp 链片产生毛坯 Burs will happen on LP 63118序号No.过程功能要求Requirements on process and function 潜在失效模式 Potential Failure Mode 潜在失效的后果 Potential Effects analysis 严重度数Risk degree级别Rank潜在失效的起因/机理Causes of Potential Failure Mode频度数 Frequency 现行的过程控制Current Process Control

6、不可探测度数undetectable degree风险顺序数 Risk Rate 建议的措施Suggested solutions 责任和目标完成日期Responsible Dept. and finish date 预防Precaution 检查Check 包装辅料合格 Qualified package materials 尺寸不合格Unqualified size 产品不能正常包装 Products can not be packaged by the standards way 5-设计错误-供应商提供错误Wrong design version Wrong delivery from

7、 supplier 4包材尺寸规格书变更后及时通知辅料检验员 If the package size is changed , inspector of package materials should be informed in time检验员依据包材尺寸规格书检测Inspector will check the incoming materials based on the Package Size Procedure. 360版面印刷错误，印刷不清晰 Wrong print version, or faint version 客户投诉Customer complaints 7-供应商提

8、供 From supplier 4所有彩盒版面进行标准化Regular all of the colorful box version 检验员依据标准版面检测 Inspector will do the inspection based on the standards 384序号No.过程功能要求Requirements on process and function 潜在失效模式 Potential Failure Mode 潜在失效的后果 Potential Effects analysis 严重度数Risk degree级别Rank潜在失效的起因/机理Causes of Potenti

9、al Failure Mode频度数Frequency 现行的过程控制Current Process Control 不可探测度数Unknown Rate风险顺序数Risk Rate 建议的措施Suggested solutions 责任和目标完成日期Responsible Dept. and finish date 预防 Precaution 检查 Check 2物料储存 Materials storage零件生锈 Components are rusted 影响生产效率，增加生产成本 Affect production efficiency 6储存时间太长 Store materials

10、for long time 2按照Fi-Fo原则发放物料 Delivery materials based on Fi-Fo principles 来料检测Inspection on the incoming materials 首件检测Inspection on the first products 112彩盒褪色 Color in box, will fade顾客不满意Customer dissatisfaction 7储存过程中没遮光 Light is not sheltered from during the storage process. 2使用遮光布覆盖彩盒 Colorful b

11、oxes should be prevented from light by the cover cloth 包装前检测Do inspection before package 1143物料发放Materials delivery 发错物料 Wrong material delivery 链条拆解，浪费零件和工时 Need to disassemble chain. Components and labor will be wasted. 81.作业员为新员工Fresh operator2.零件标签丢失Lack of components label 3.零件标签与料架标签不一致Compone

12、nts label is inconsistent with material shelf label 1-发料前确认实际物料是否跟标签一致Before delivery ,Confirm material label is right -首件检测Do 100% inspection on the first product -仓库盘点Physical inventory 18序号No.过程功能要求Requirements on process and function 潜在失效模式 Potential Failure Mode 潜在失效的后果 Potential Effects analys

13、is 严重度数Risk degree级别Rank潜在失效的起因/机理Causes of Potential Failure Mode频度数Frequency 现行的过程控制Current Process Control不可探测度数Unknown Rate风险顺序数Risk Rate 建议的措施Suggested solutions 责任和目标完成日期Responsible Dept. and finish date 预防Precaution 检查 Check4打组距Assemble RL 内节偏低Bearing area is lower than standards 影响客户安装，跳齿，啮合

14、不畅 Have a bad affection on customers assembling process 8布斯压平撞子，引导撞子安装偏低 Bushing brings pressure to punch tooling . Or the installation location of leading punch tooling is lower than standards 1-首件检测-量具定期校验 Do inspection on first productDo routine calibration on measurement tooling. 自主检测：4pcs/次/2HF

15、requency for workers to do the inspection 4pcs/time/2HQC巡检: 4pcs/次/4HFrequency for QC to do the inspection 4pcs/time/4H18布斯嵌合力偏低 Push out force is lower than standards 链条拉脱 Chain elongation 10布斯孔径偏小，RLP孔径偏小 Diameter of bushing and RLPs hole is smaller 1-首件检测-嵌合力机定期校验Do inspection on first productDo

16、routine inspection on the push out force machineQC巡检: 2pcs/次/4HFrequency for QC to do the inspection 2pcs/time/4H220序号No.过程功能要求Requirements on process and function 潜在失效模式 Potential Failure Mode 潜在失效的后果 Potential Effects analysis 严重度数Risk degree级别Rank潜在失效的起因/机理Causes of Potential Failure Mode频度数Frequ

17、ency 现行的过程控制Current Process Control不可探测度数Unknown Rate风险顺序数Risk Rate 建议的措施Suggested solutions 责任和目标完成日期Responsible Dept. and finish date 预防Precaution 检查 Check5装配连接Assembling and connecting 外节偏高Height of outer link is higher than standards 链条安装后跳齿，啮合不畅 After assembling, chain can not fix with gear wel

18、l. 8压规格模安装偏高 The installation location of assembling tooling is higher than standards1-首件检测-外节高度检测-量具定期校验Do inspection on first productDo routine calibration on measurement tooling.自主检测：4pcs/次/2HQC巡检: 4pcs/次/4H自动化全检18外节偏低Height of outer link is lower than standards 紧目 Tight joints 8压规格模具偏低 The insta

19、llation location of assembling tooling is lower than standards1-首件检测-紧目检测-量具定期校验Do inspection on first productDo inspection on height of outer link Do routine calibration on measurement tooling.18小轴凸出不均 Head extension of pins are not stable. 安装不畅 Affect assembling process 7小轴长度不合格 unqualified pin le

20、ngth 1-首件检测-量具定期校验Do inspection on first productDo routine calibration on measurement tooling.自主检测：10pcs/次/4HQC巡检: 8pcs/次/4H自动化全检Frequency for workers to do the inspection 10pcs/time/4HFrequency for QC to do the inspection 8pcs/time/4HAutomatic 100% inspection 17小轴嵌合力偏低Lower push out force of pin 链条

21、拉脱Chain elongation 10P外径偏小，PLP孔径偏大 Pins diameter is smaller than standards, PLPs hole is bigger than standards. 1-首件检测-嵌合力机定期校验Do inspe343ction on first productDo routine calibration on push out force machineQC巡检: 2pcs/次/4HFrequency for QC to do the inspection 2pcs/time/4H220序号No.过程功能要求Requirements

22、on process and function 潜在失效模式 Potential Failure Mode 潜在失效的后果 Potential Effects analysis 严重度数Risk degree级别Rank潜在失效的起因/机理Causes of Potential Failure Mode频度数Frequency 现行的过程控制Current Process Control不可探测度数Unknown Rate风险顺序数Risk Rate 建议的措施Suggested solutions 责任和目标完成日期Responsible Dept. and finish date 预防 P

23、recaution 检查 Check 5装配连接Assembling and connecting缺零件（布斯，罗拉）Lack of components (Bushing and roller)链条使用过程中拉断 chain will be broken during the usage process 10有异物卡到布斯，罗拉下料筒里面 There is something left in bushing and rollers inner side 1确保每次倒料时包装袋口没有碎丝，及料里面没有异物 Confirm there is no impurity when adding mat

24、erials 作业前操作员查看物料里面是否有异物Operator should check whether there is impurity mixed into materials 110外片重叠在一侧 Double PLP on one side 客户不能正常装配 Chain can not be assembled 8-组装时链条上侧多压一个外片 One more PLP is assembled during the assembling process -链条重新修整时多压一个外片One more PLP is assembled during the repairing proc

25、ess 1-链条休整后的零件及时清理 Clear parts from repairing process in time -外节自动化全检-重整后的链条重新过检包线 100% inspection should be done on outer link automatically . After the repairing process, chain should be inspected again. 1106过油Lubrication 油品到期未更换 Do not change the lubrication oil when it is out expiration date 影响

26、链条寿命 Affect the chain service life 8油品使用时间未记录Do not have a good time record 1生产前QC抽检 Before lubrication , QC will inspect the oil quality 生产记录油品使用时间后，QC签字确认 QC will inspect and sign the time record 2167整直 Preload 整直受力不够 The preload force is not enough 初期伸长量大The elongation amount will be more at the

27、first stage 7链条未张紧 Tensile force is not enough to make chain be elongated 2增加限位感应器来控制行程Add offsetting inductor to control the offsetting 通过1次/天检测感应器是否正常运作Check the inductor 1 time every day to see if it works well 1148切断Cutting 长度不合格Cutting length is unqualified 无法安装或跳齿，啮合不畅 Can not assemble or chai

28、n can not fit with gear well. 8链片节距不合格，小轴外径不合格 Unqualified pitch and pin diameter 1-首件检测Inspect the first product-长度台定期校验Do routine calibration on length-长度检测使用首件比对 Do length measurement by using the first products QC巡检: 2pcs/次/4HFrequency for the QC inspector to do the inspection 2pcs/time/4H216切断机

29、外片数目设定错误 Wrong setting number of breaking machine 12169铆钉Riveting 小轴倒角面偏小 Pin chamfer side is smaller than standards 链条拉脱Chain will be elongated 10油压及油压行程偏小 The offsetting of oil hydraulic system is lower than standards 1-首件检测Inspect the first product -量具定期校验Calibrate the measurement machine in routine time -外观自主检测Appearance inspection 自主检测：Frequency of Inspection done by works 8pcs/次/2H8pcs/time/2HQC巡检:Frequency of inspection done by QC inspector 8pcs/次/4H8pcs/