009设备操作指导卡中英文对照.docx

1、009设备操作指导卡中英文对照设备操作指导卡Equipment operating guidance cards 设备名称Equipment name 轮辋卷圆机Rim roll round machine 性能、用途及简单过程Performance, use and simple course 条形板料加工成圆形状态的过程。当条形板料由送料轨道送入时，板料在三辊的作用下弯曲变形，形成圆形，并由气缸推动推料板将圆形工件推出。该设备为后道工序提供圆形工件。Shape board material processing becomes the course of circular state. P

2、awn shape board material from send material orbit send fashionable, board material is being curved and deformed under the role of 3 rollers , forms round, and from cylinder promote scraping wings will circular workpiece put to the market. This equipment offers round workpiece for rear road process.

3、结构及部件Structure and parts 总电控柜、控制操作柜、电机、变速箱、气缸、送料轨道、万向节、润滑系统、感应开关、机体等。Always electronic-controlled cupboard, control operating cupboard, generator, gearbox and cylinder , send material orbit, universal joint, lubrication system, induction switch and organism etc. 操作步骤Operate step1、 合上总电控柜内的电源总开关。Join

4、 the battery main switch in total electronic-controlled cupboard. 2、 将转换开关打到手动位置，拔出急停按钮，打开钥匙开关，手动操作气撑往复运动两次。Hit transfer switch to get move location, pull out emergency stop button , open key switch , operate air by hand to support reciprocating sport twice. 3、 开启电机，将转换开关转为自动位置，用手感应一下送料道轨上的感应开关，让设备自

5、动完成一个完整的动作。Open generator, it is automatic location to turn transfer switch , should send the induction on material road rail switch with feel , let equipment complete a complete movement voluntarily. 4、 将条形板料水平放在送料道轨上，用手轻送至传动辊之间，设备自动将料卷入并完成一个完整的动作。Put shape board material level in send material roa

6、d rail on, use hand is material light send between transmission roller, equipment is drawn into voluntarily and is completed into a complete movement. 注意事项Notice item 1、 开机前，清除送料道轨上的其它杂物，检查推料气撑的气压达到要求（6Kg/cm2），设备润滑油油量达到油标的2/3处。Before start, clear away to send the other miscellaneous thing on materia

7、l road rail, inspect to push the material angry atmospheric pressure that supported reach requirement ( 6 Kg/cm2 ), the equipment oil of lubricating oil quantity reach oil mark 2/3 place. 2、 设备及设备的气撑必须自动复位后，才能继续下一个循环动作。The air of equipment and equipment support must automatic reset after, then can c

8、ontinue next circulating movement. 3、 设备在进行工作时，严禁任何人员检修、调整、紧固模具及其它松动部位。Strictly forbid any people overhaul and adjustment when equipment carries out work , tight firmly mould and other loose position. 4、 设备运行时，工作人员严禁离开工作岗位，卷圆行程内严禁其他人员进入。When equipment runs , staff strictlies forbid to leave working

9、post, roll is round to strictly forbid other people in route to enter. 5、 检查上道工序送来的轮辋料尺寸：检查轮辋料的平行度是否0.5mm。On inspection say process the rim material size that sent: Inspect the parallelism of rim material whether 0.5 mm. 6、 送料时，工作人员不得将手超过送料道轨上的感应开关。When sending material, staff must not exceed hand t

10、o send the induction switch on material road rail. 故障排除Trouble removal故障原因Fault reason 排除方法Remove method 1、设备不能启动Equipment can not start 1、 启动按钮、急停按钮损坏Start button and emergency stop button to damage 更换按钮开关Change push-button switch 2、 PLC没有输入或输出PLC has no input or export 1、 检查输入信号源或更换输入接点。Inspect in

11、put signal source or change input contact. 2、 通过编程器更换输出接点。Through programming ware, change export contact.2、工件变形Roll up round workpiece to warp 设备三辊间隙、平行度调整不当Equipment roller gap and parallelism adjustment unsuitable 通过机体上的标尺尺寸，调整机体上部的四个调整螺丝，使两边的尺寸一致。Through the 4 adjustment screws of the adjustment

12、 organism top and size of staff gauge on organism, make the size of both sides consistent. 3、卷圆工件不能推出Roll up round workpiece can not put to the market 1、 气缸压力不足Cylinder pressure is below 增大气体的压力Increase the pressure of gas 2、 感应开关损坏Induction switch damage 更换感应开关Change induction switch 维护保养Care and m

13、aintenance1、 每周一清理一次总控制柜内的灰尘，由白班下班前断电清理。Every week a cleaning once is total to control the dust in cupboard, before from day shift, coming off work , broken electricity puts in order. 2、 设备正常工作中，推料板的导柱加润滑油1次/2小时，以减少导柱的磨损。In equipment normal work, the guide pillar of scraping wings adds the one / of

14、lubricating oil for 2 hours, in order to reduce the wear of guide pillar. 3、 每班下班前将设备及周围卫生进行清理，并按下急停按钮，关掉总电源和气源。Before per class, coming off work , carry out equipment and around hygiene to put in order , and close the gentle source of power source according to next emergency stop button. 责任人Respons

15、ibility person 检查人Inspect person设备操作指导卡 Equipment operating guidance cards 设备名称Equipment name 轮辋对焊机Rim for welder 性能、用途及简单过程Performance, use and simple course圆形工件对焊成型的过程。将圆形工件放在上下钳口之间，两钳口将工件夹紧，可移动钳口在液压马达的带动下进行运动，同时圆形工件的两个端面在凸轮及强电流的作用下引弧、焊接、顶断成型。Circular workpiece is for the course of welding type. P

16、ut circular workpiece between about gate , two gates clips workpiece , can move gate in hydraulic motor drive to carry out sport, at the same time, the two end panels of circular workpiece draw arc, welding and top under the role of cam and strong current to break into type. 结构及部件Structure and parts

17、 总电控柜、控制操作台、液压站、液压马达、焊接变压器、上下钳口、冷却器、机体等。Always electronic-controlled cupboard, control work station and hydraulic pressure are stood , hydraulic motor, welding transformer, about gate, cooler and organism etc. 操作步骤Operate step1、 合上总电源开关；拔出急停按钮，打开钥匙开关，启动液压站电机。Join total mains switch; Pull out emergen

18、cy stop button , open key switch , start hydraulic station generator. 2、 将转换开关打到手动位置，手动空载运行焊机两次。Hit transfer switch to get move location, the welder of by hand of empty running two.3、 打开焊接电源、冷却水泵，撤掉钳口处的垫块。Open welding power source and the pump of cooling water, remove the space block gate.4、 将转换开关打到

19、自动位置，按住复位开关直至复位灯亮。Hit transfer switch automatic location, light according to reset switch till reset lamp. 5、 将前道工序送至的圆形工件放在两钳口处，踩下钳口压紧开关，盖好石棉板。Send former road process to circular workpiece put in two gate places, step on gate to compress tightly switch , cover asbestos board. 6、 按下焊接按钮进行焊接；焊接结束后，迅

20、速将焊接完成的工件移至下道工序。According to welding button, carry out welding; After welding finishes , the quick workpiece of completing welding is moved to road process. 注意事项Notice item1、 冷却水位必须达到水箱的2/3；焊接变压器内无杂物，各接线柱无松动。The position of cooling water must reach water tank 2/3; In welding transformer without misc

21、ellaneous thing, it is loose that each wiring column do not have. 2、 手动运行时，应在压下钳口前，两铜极上必须加上和工件大致等厚的垫块。When by hand runs , should in press gate before, two coppers very on must add with workpiece wait for thick space block approximately. 3、 焊接前，必须打开冷却水泵，并要等待刨渣设备准备完毕后才能进行焊接。Before welding, must open t

22、he pump of cooling water , and will wait the talent after plane dregs equipment preparation is completed to carry out welding. 4、 放料时，应注意板料不能有错位，前后上下应保持对齐。When puting material, should notice that board material can not have offset, on around should keep for even. 5、 焊接过程中，工作人员或非工作人员严禁站在钳口的正前方。In wel

23、ding course staff or not staff strictly forbid station the straight front in gate.6、 焊接过程中应注意闷火，一旦发生闷火应立即停机。In welding course, should notice to cover tightly fire, once occuring bored fire should stop immediately machine.7、 冬季要将冷却水放掉，并用空气将剩余的水清理干净（特别是水泵内水）。Winter will put cooling water, and it is cl

24、ean to put in order surplus water with air ( especially the water in pump ). 故障排除Trouble removal故障原因Fault reason排除方法Remove method 1、 对焊开裂For welding crack 1、 焊机电流偏小、偏大Welder current is little , big 调整焊机档位Adjust welder files position 2、 焊接、顶断时间不当Welding and very broken time unsuitable调整总控柜内的焊接时间Adjus

25、t the weld time that controls cupboard always 3、 钳口处焊渣太多，影响电流Gate, weld dregs too much, affect current 清理钳口、电极表面上的焊渣Put in order gate and electrode superfical weld dregs 2、 对焊闷火For welding bored fire 顶断时间偏长Break very time grow 顶断时间调短Break very time tune is short 焊接参数Welding parameter焊机型号Welder model

26、板料厚度（mm）Board material thickness 焊接电流（A）Welding current闪光时间（S）Flash time顶断电流（A）Current breaks very 1318对焊机1318 for welder3.5 4200 30081200 13001832对焊机In 1832 for welder 7600 700152700 3200维护保养Care and maintenance1、 周一清理一次总控制柜及焊接电源内的灰尘，由白班下班前断电清理。Monday, cleaning once is total to control the dust in

27、cupboard and welding power source, before from day shift, coming off work , broken electricity puts in order.2、 每焊接完一个工件后，要清除钳口、电极表面上的焊渣。After a welding workpiece will clear away gate and electrode superfical weld dregs.3、 每班接班后，要检查油缸、油泵、油管是否漏油、渗油。After per class, taking the turn will inspect oil cy

28、linder, oil pump and oil pipe whether leakage oil , seep oil. 4、 每班下班前将设备及周围卫生进行清理，并按下急停按钮，关掉总电源。Before per class, coming off work , carry out equipment and around hygiene to put in order , and close total power source according to next emergency stop button. 责任人Responsibility person 检查人Inspect pers

29、on设备操作指导卡Equipment operating guidance cards 设备名称Equipment name 轮辋刨渣机Rim plane dregs machine性能、用途及简单过程Performance, use and simple course 对焊成型的工件焊口刨平的过程。将热状态下的对焊工件放置在该设备的工作台上，在液压动力的作用下，将工件对焊成型时所形成的凸起焊渣刨去，使工件的焊口保持光滑、平整。For welding the workpiece of type weld the course with flat plane. Take off hot stat

30、e for welder place the rotary table in this equipment on, under the role of hydraulic power will workpiece for the type of welding the convexity formed weld dregs plane go , make workpiece weld mouth maintenance smooth , neat. 结构及部件Structure and parts 总电控柜、控制操作柜、液压站、液压马达、活动刀架、冷却器、机体等。Always electron

31、ic-controlled cupboard, control operating cupboard and hydraulic pressure are stood , hydraulic motor, campaign tool post, cooler and organism etc.操作步骤Operate step1、 合上总电源开关；拔出急停按钮，打开钥匙开关，启动液压站电机。Join total mains switch; Pull out emergency stop button , open key switch , start hydraulic station generator. 2、 将转换开关打到手动位置，手动空程运行一次。Hit transfer switch to get move location, the light locomotive trip of by hand runs once.3、 将转换开关打倒自动位置，自动空程运行一次。Overthrow transfer switch automatic location, automatic light loco