MTD模具通用规格.docx

1、MTD模具通用规格MTD CONSUMER PRODUCT CENTERTOOLING GROUP PLASTICS &DIE CASTGENERAL MOLD SPECIFICATION FOR PLASTIC INJECTION MOLDS注塑模具通用规格Index目录Supplier Acknowledgement供应商须知10.0 Terms, Conditions and Documentation.10.0条款，条件与文件20.0 Request for Quotation.20.0报价要求30.0 Job Start Design Review Meeting.30.0 项目启动

2、设计评审会议40.0 Design.40.0设计50.0 Mold Identification and Engraving.50.0模具确认与蚀刻60.0 General Mold Specifications.60.0模具通用说明70.0 Core and Cavity.70.0型芯与型腔80.0 Slides and Mold Actions.80.0滑块与成型90.0 Gas Assist.90.0气辅100.0 Hot Runner Systems.100.0热流道系统110.0 Electrical.110.0电子方面120.0 Mold Sampling.120.0模具送样130

3、.0 Mold shipment130.0模具运输Appendix.附录Figure #. Description名称Figure 100.3 Progress Report进度报告Figure 200.0 Request For Quote Information sheet报价信息表要求Figure 500.5 Mold Plaque Electrical Schematic模板电子示意Figure 600.2 Slug Clearance Guide Pins排渣槽导柱Figure 600.3a Small Safety Strap Standard小锁模块标准Figure 600.3b

4、 Large Safety Strap Standard大锁模块标准Figure 600.4 Mold Pry Slot Standard模具撬模槽标准Figure 600.5 Mold Clamp Slot Standard模具码模槽标准Figure 610.2 Guided Ejection顶针板导柱Figure 610.3 Typical Ejector Sleeve / Pin Ext.顶管/顶针Figure 610.4 Knock-out Extension / Ejector Plate Forward Stop顶出限位块Figure 610.6 Thinswitch (limit

5、 switch) 限位开关Figure 620.4 Recessed Waterline Fitting 沉头运水接头安装Figure 800.6 Typical Limit Switch for Hydraulic Slides and Core Pull 液压滑块限位及抽芯开关Figure 800.9 Locking Cylinder Standard 自锁油缸标准Figure 900.3 Gas Pin installation Standard 气针安装标准Figure 1100.1 Typical Wire Channel and Cover 线路槽及防护Figure 1100.2

6、Recessed & Flush Mounting of 5 Pin Connector 5针连接器缩进安装Figure 1100.2a Heater and Thermocouple Wiring, 5 Pin Connector 加热器与热电偶线，5针连接器Figure 1100.2b Recessed & Flush Mounting for 16 Pin Connector(Single Pocket) 16针连接器缩进安装（单沉孔）Figure 1100.2c Recessed & Flush Mounting for 16 Pin Connector(Dual Pocket) 16

7、针连接器陷入安装（双沉孔）Figure 1100.2d Heater Wiring, Male 16 Pin Connector 加热器线路，16针连接器(公)Figure 1100.2e Thermocouple Wiring, Female 16 Pin ConnectorFigure 1100.2f Recessed & Flush mounting for 10 Pin Connector(Safety Switch)Figure 1100.2g Safety Switch Wiring, 10 Pin Connector 安全开关线，10针连接器Figure 1300.0 Mold

8、shipment check sheet 模具发送检查单Figure 1500 .0 Industrial Plastics Machine List 注塑机设备清单Figure 1501.0 Vendor Components List 供应商零件清单SUPPLIER ACKNOWLEDGEMENT供应商须知Dear Respondent,尊敬的供应商，The purpose of the MTD Products, General Mold Specification, is standardization of design, components, material and metho

9、ds in the construction of MTD tooling. Although specific in many areas of design and construction, the specification is a guide with the understanding that product design, annual volume, process and life expectancy may result indeviation or additional requirements. The MTD Tooling Engineer is respon

10、sible for ensuringadherence to the specification and authorizing all deviation.产品的意图是，通用模具说明是设计，组成，材料与模具制造方法的标准尽管指定了设计和加工某些方面的细节，但是说明是对产品设计的理解的一种指引，年产量，加工及模具寿命可能会导致背离或额外要求模具工程师会对确保符合说明要求负责并有权准许所有背离说明内容After review of the General Mold Specification, please complete the information below,sign and retu

11、rn this copy to the responsible MTD Tooling Engineer. Upon receipt you will beadded to the MTD preferred tool vendor list.在评审模具通用规格后，请完成下列信息，签字并将复印件返回模具工程师收到后，贵司将被列为首选模具供应商名单Tooling Vendor:模具供应商Address:地址：Name:名称：Signature:签字：Title:职务：Thank you,MTD Consumer Products CenterTooling Group Plastics and

12、Die CastReceipt.Date:By:( MTD Tooling Engineer )10.0 Terms and Conditions.10.0条款与条件10.1 Terms.10.1条款10.1a.) Payment terms are 60 days from part production approval.10.1a.)付款周期为产品通过后天10.1b.) Exception to this policy will be considered depending on specific circumstance and must be negotiated with the

13、 MTD Tooling Engineer during quotation.10.1b.)在报价时，此条款的异议将视情况而定且必须与模具工程师协商10.2 Conditions.10.2条件10.2a) All tooling covered by an MTD purchase order is the property of MTD Products, Inc.10.2a)所有采购订单的模具均为的财产10.2b) The Tool Vendor is responsible for mold sampling.10.2b)模具供应商负责模具送样10.2c) The Vendor is r

14、esponsible for all shipping.10.2c)供应商负责所有运输10.2d) The mold must produce flash free parts and run a consistent cycle without mechanical or molding problems.10.2d)模具生产的产品必须无批锋，并且周期稳定，无机械或成型问题10.2e) All conditions of the MTD, General Mold Specification Book, must be met before approval can be awarded.1

15、0.2e)的所有条件，通用模具说明书在批准通过授予之前提交10.2f) No mold is to be shipped without the MTD Tooling Engineers approval. ( See section 130.0, Mold Shipment ).10.2f)未经模具工程师通过任何模具不得发送（详见，模具发送部分）10.2g) Tooling must be capable of producing the required amount of product per shift, week or month, under normal manufactur

16、ing conditions.10.2g)模具必须可以在正常生产状态下，按要求生产一个班或一周或一个月的产品10.2h) Tool life expectancy.10.2h)模具寿命10.2h.1) Mold will produce product without overhaul or rework of the mold for 85% of product term.10.2h.1) 模具将保证能够有85%的产品无需检查或返工.产品期限的85%。10.3 Documentation.10.3文件10.3a) Ownership.10.3a)所有权10.3a.1) Product dr

17、awings, mold design drawings and CAD data are the property of MTD Products and are to be submitted to MTD upon request.10.3a.1)产品图纸，模具设计图纸及数据均为的财产并MTD要求提交10.3b) Confidentiality.10.3b)保密10.3b.1) Vendors doing business with MTD Consumer Products, Plastics and Die Cast Tooling Group, will require confi

18、dential information for the purpose of quotation,manufacture or supply of parts and services. 10.3b.1) 与塑料与铸件模具集团消费品公司合作的供应商将对报价资料，生产或供应产品及服务保密Confidentiality cont.保密内容包括：This information is provided with the understanding that it is confidential and will not be shared with a third party without wri

19、tten consent from the MTD Tooling Engineer.保密信息无模具工程师的书面同意，不得泄露给第三方10.3c.) Progress Reports.10.3c.)进度报告10.3c.1) The mold vendor shall submit progress reports for each tool every two weeks, preferably on Friday.The first report due within two weeks of receipt of order.Reports may be required every we

20、ek toward the end of the build and as requested by the MTD Tooling Engineer.10.3c.1)模具供应商应对每款模具每两周提交进度报告，最好在每周五第一份报告应在收到订单后两周之内提交为早日完工，报告可能会要求每星期提交，或根据模具工程师要求提交10.3c.2) Progress reports are to be submitted, via email, to the responsible MTD Tooling Engineer.10.3c.2)进度报告通过提交给模具工程负责人10.3c.3) Progress

21、reports must show the following information.10.3c.3)进度报告必须说明以下信息10.3c.3a) MTD part number.10.3c.3a)产品编码10.3c.3b) Latest revision level.10.3c.3b)最近修改情况10.3c.3c) Mold sample date.10.3c.3c)模具送样日期10.3c.3d) Description of the mold.10.3c.3d)模具说明10.3c.3e) Vendor contact.10.3c.3e)供应商联系方式10.3c.4) Progress re

22、ports must contain a percentage of completion for each area shown below as well as the overall percentage of completion. ( Figure: 100.3 )10.3c.4)进度报告必须包括每部分及全部的完成率，如下（Figure: 100.3）10.3c.4a) Design.10.3c.4a)设计10.3c.4b) Programming.10.3c.4b)编程10.3c.4c) Mold Base.10.3c.4c)模架10.3c.4d) Cavity Machining

23、.10.3c.4d)型腔加工10.3c.4e) Core Machining.10.3c.4e)型芯加工10.3c.4f) Cavity CNC.10.3c.4f)型腔10.3c.4g) Core CNC.10.3c.4g)型芯10.3c.4h) Cavity EDM.10.3c.4h)型腔10.3c.4i) Core EDM.10.3c.4i)型芯10.3c.4j) Component.10.3c.4j)配件10.3c.4k) Bench/Polish.10.3c.4k)抛光10.3c.4l) Assembly.10.3c.4l)装配Progress Reports cont进度报告内容：1

24、0.3c.5) If there are any delays the MTD Tooling Engineer must be notified immediately.10.3c.5)如果有任何延误，请立即通知模具工程师10.3c.6) If the mold vendor has an existing report, it can be used as long as the required information is shown.10.3c.6)如果模具供应商有自己的报告形式，只要包含以上内容提要使用。QUOTATION报价20.0 Request for quotation.

25、(RFQ)20.0报价要求（RFQ）20.1 All request for quotation will be initiated by the MTD Tooling Engineer.20.1所有报价要求将由模具工程师提出20.2 Quotation request will include one or more of the following.20.2报价要求将包含一点或更多下列内容20.2a) MTD Request for Quotation Information Sheet.( Figure 200.0 )20.2a)报价信息表要求（( Figure 200.0 )20.2

26、b) Letter with details of the quotation requirements.20.2b)报价要求的细节20.2c) 2D or 3D product data.20.2c)或产品数据20.2d) Tooling data/drawings if existing.20.2d)模具数据图纸20.3 Preferred methods for communication and data exchange.20.3首选的沟通与数据交换方法20.3a) Quotation request will be sent via email.20.3a)报价要求将通过传送20.

27、3b) Quotation reply and questions should be via email.20.3b)报价回复与问题应通过20.3c) Product and tooling data will be posted to the vendor FTP site or attached to an email.20.3c)产品和模具数据将通过传输给供应商或通过以附件传输20.4 Data review.20.4数据评审20.4a) The MTD Tooling Engineer will provide a Quotation Information Sheet or let

28、ter for purposes of describing the mold or engineering change to be quoted. However, MTD expects and requests that the vendor review the data and make suggestions and comments as to improvements, cost savings or items not mentioned in the request.20.4a)模具工程师将提供模具信息表或模具描述模具或工程更改。无论怎样，期望并要求供应商评审数据并建议或

29、提出改进，降低成本等未提及的方面。20.5 Vendor Quotations.20.5供应商报价205a) Must be specific as to the total cost and required lead time.205a)必须说明总成本和提前期20.5b) Must adhere to all requirements of the MTD General Mold Specification as presented in the manual and all specific request as described in the Request for Quotati

30、on.20.5b)必须遵守MTD模具通用规格20.5c) Any exceptions must be clearly stated and specified within the vendor quotation.20.5c)任何异议必须清楚陈述并在卖方报价中详细写明。QUOTATIONS cont.报价内容20.5d) Quotations for new tooling must include the following line items.20.5d)新模具报价必须包含下列条款。20.5d.1) Tool /mold description.20.5d.1)模具描述20.5d.2) Tool quote.20.5d.2模具报价Note: Quotation must include all shipping. See section 10.2c of the General Mold Specification.备注：报价必须包含所有运输。参看通用模具规格10.2C20.5d.3) Texture.20.5d.3)皮纹20.5d.4) Estimate of sampling cost. See section 10.2b of the General Mold Specifica