组合材.docx

1、组合材组合材宋洪丁国立嘉义大学林产科学系 教授. 组合板之定义与分类() 组合板之定义：1. 组合板：由木材粒片、木材纤维或其它木质材料，藉胶合剂经温度及压力制成板材。狭义者，包括粒片板及纤维板；广义者，包括各类木质板材之复合板。2. Composite Panel：A veneer-faced panel with a reconstituted wood core. The flakeboard core may be random or have alignment in the direction 90from the grain direction of the veneer fac

2、es.3. 人造板(wood-based panels)：木质纤维原料经机械加工分离成为各种形状的单元材料，再经组合压制成的各种板材。单元材料的形状有单板、薄木、木块、板条、木丝、刨花以及纤维等多种。制成板材的物理力学性质与木材类似。人造板主要包括胶合板、纤维板、刨花板等三大类。4. 三板：胶合板 刨花板 纤维板5. Plywood：A glued wood panel made up of relatively thin layers of veneer with the grain of adjacent layers at right angles, or of veneer in co

3、mbination with a core of lumber or of reconstituted wood.6. Particleboard：A generic term for a material mannfactured from wood particles or other ligno-cellulosic material and a synthetic resin or other suitable binder.7. Fiberboard：A broad generic term inclusive of sheet materials of widely varying

4、 densities manufactured of refined or partially refined wood (or other vegetable) fibers. Bonding agents and other materials may be added to increase strength, resistance to moisture, fire, or decay, or to improve some other property.Figure1.1 Classification of wood composition-boardsFigure1.2 Simpl

5、ified flowchart of fiberboard processes.() 组合板之分类：1. Composite Wood with sawn members.1.1 Composite block material with sawn members. 1.1.1 Composite wood with small sawn pieces. 1.1.2 Laminated wood with sawn boards.1.2 Composite board material with sawn members.2. Composite wood with veneers.2.1 C

6、omposite block material with veneers. (Laminated wood with veneers, Laminated veneer lumber, LVL) 2.1.1 Normal laminated wood with veneers. 2.1.2 Impregnated laminated wood veneers, Impreg. 2.1.3 Hardened laminated wood with veneers, Compreg. 2.1.4 Specially treated laminated wood with veneers.2.2 C

7、omposite board material with veneers (plywood). 2.2.1 Normal plywood. 2.2.2 Specially treated plywood：Lumber core plywood (Laminboard, Blockboard, Battenboard), Particleboard core plywood, Fiberboard core plywood, Paper core sandwich plywood, Plastic foam core plywood, Veneer core honeycomb board, B

8、amboo tubular core honeycomb board, Metal core plywood, Asbestos core plywood, Flexible plywood, Grooved plywood, Embossed plywood, Perforated plywood, Fancy plywood, Paper overlaid plywood, Plastic overlaid plywood, Cork overlaid plywood, Printed plywood, Moulded plywood etc. 3. Composite wood with

9、 wood particles.3.1 Composite block material with wood particles. 3.1.1 Cement bonded block with wood particles. 3.1.2 Synthetic resin bonded block with wood particles.3.2 Composite board material with wood particles. 3.2.1 Synthetic resin bonded particleboard：Flat pressed particleboard, Extruded pa

10、rticleboard, Molded particleboard, Calender particleboard, Oriented strand (structural) board (OSB), Waferboard.3.2.2 Cement bonded particleboard.3.2.3 Cement bonded wood-wool building slabs.3.2.4 Gypsum bonded particleboard.4. Composite wood with wood fibers.4.1 Composite board material with wood f

11、ibers.4.1.1 Soft fiberboard. 4.1.2 Medium density fiberboard. 4.1.3 Hardboard. 4.1.4 Gypsum fiberboard.5. Composite wood with wood powders.5.1 Composite board material with wood powders.6. Special Composite wood.木质资源构成要素( )木质 类(略号)间伐中小径木早生树端材、废材建筑、解体材树皮 古纸类 单板小片( , )木粉木材纤维木质炭化物古纸碎片 (ZB) (LVB) (PB) (

12、OSB) (FB) (TB)树皮 (BB)古纸 (KB)窑业系 (CB)复合 (HB)特殊 (SB)非木质材料非木质植物纤维 , 非木质纤维 (NWB)图1.3 木质 类 制造 用 注目 木质资源，构成要素及 制造 种类. 组合板之结构与制程() 合板：(图2.1 、图2.2 、图2.3 、图2.4 、图2.5 ) 图2.1 五合板结构图 图2.2 细木工板的结构 1.表板 2.中板 3.木芯板 胶合板的生产方法与主要工艺流程：(图2.3 )(1) 生产方法有：湿热法、干冷法和干热法。(2) 主要工艺流程(干热法)图2.3 胶合板之制造流程 木芯板之制造过程：(图2.4 )图2.4 木芯板之制

13、造流程 酚醛树脂塑化胶合板生产工艺流程：(图2.5 )图2.5酚醛树脂塑化胶合板之制造流程() 粒片板：(图2.6 )图2.6 制造工程() 纤维板：(图2.7 、图2.8 )图2.7 湿湿式法 制造工程图2.8 干式法 制造工程. 组合板之性质() 合板之性质1. 物理性质(1) 密度(2) 含水率(3) 热传导2. 力学性质(1) 胶合强度(2) 比强度() 粒片板之性质1. 物理性质(1) 密度与密度梯度(2) 含水率、吸水率、厚度膨胀率(3) 音(4) 热传导(5) 游离甲醛量2. 力学性质(1) 静曲强度(2) 抗拉强度(3) 蠕变(4) 拔钉强度() 纤维板之性质1. 物理性质(1

14、) 密度(2) 含水率、吸水率2. 力学性质静曲强度Figure3.1 Manufacture of fiberboards of equal thickness and equal board density from low-and high-specific-gravity wood.Table1 Binder systems used in fiberboard manufactureFiberboardBonding (listed in increasing order of amount of binder used)PrimarySecondaryWet processinsu

15、lation boardhydrogenstarch, asphaltSIS Masonitelignin-SISligninPhenol, drying oilsS2S, MDFligninthermoplastics, drying oilsDry processS2Sphenolic-MDFurea-Figure3.2 Arrangement of mat, screen, and caul plates in SIS hotpress (Hedin 1957).Figure3.3 Typical SIS hardboard press cycle.Figure3.4 Density profile of SIS hardboard (Spalt 1977).Figure3.5 Press cycles for S2S hardboard from hardwood fibers. Press temperature 450FFigure3.6 Press cycles for S2S hardboard without predrying.Figure3.7 Density profile for S2S hardboard (Spalt 1977). 组合板之规格与应用()组合板之规格()组合板之应用图4.1 木质 类 活用用途分类