SH3501石油化工有毒可燃介质管道工程施工及验收规范双语版.docx

1、SH3501石油化工有毒可燃介质管道工程施工及验收规范双语版SH3501-2002 石油化工有毒可燃介质管道工程施工及验收规范双语版中华人民共和国石油化工行业标准Standard for Petrochemical Industry of PRCSH 35012002代替SH 35012001SH 3501-2002A substitute version of SH 3501-2001石油化工有毒、可燃介质管道工程施工及验收规范Specification for construction and acceptance of hypertoxic and combustible medium

2、piping engineering in petrochemical industryChinese language is the original language and if inconsistencies exist between English and Chinese versions, the Chinese version takes precedence and the Chinese version is the legally binding version. 原本以中文书就，如果英文和中文版本之间存在不一致，以中文版本为准，中文版本具有法律约束力。20030209

3、公布20030501 实施国家经济贸易委员会公布Issued on Feb. 9, 2003 Implemented on May 1, 2003Issued by State Economy & Trade Commission目次List of Contents前言Foreword1范畴Scope2规范性引用文件Normative documents quoted3总则General4管道分级Pipeline grading5管道组成件检验Inspection of constituent elements of pipeline5.1一样规定General specifications5

4、.2管子检验Inspection of pipe5.3阀门检验Inspection of valve5.4其他管道组成件检验Inspection of constituent elements of other pipes6管道预制及安装Prefabrication and installation of pipeline6.1管道预制Prefabrication of pipeline6.2管道安装Installation of pipeline7管道焊接Welding of pipeline7.1一样规定General specifications7.2焊前预备与接头组对Preparati

5、on and assembly of joints7.3焊接工艺要求Requirement for welding procedure7.4预热与热处理Preheating and heat treatment7.5质量检验Quality inspection8管道系统试验Test for piping system8.1管道系统压力试验Pressure test for piping system8.2管道系统吹扫Sweeping for piping system8.3气体泄漏性试验及真空度试验Gas leakage test and test of vacuum degree9交工文件H

6、andover document附录A（资料性附录）常用有毒介质、可燃介质Appendix A (Data Appendix) Common Hypertoxic and Combustible Medium附录B（资料性附录）焊接接头坡口形式及组对要求Appendix B(Data Appendix) Type of Groove of Weld Joint and Requirements for Assembly附：条文讲明Explanation to Clauses前言Foreword本规范是按照国经贸厅行业200236号文的通知，由中国石化集团第五建设公司对石油化工剧毒、可燃介质管道

7、工程施工及验收规范SH 35012001进行修订而成。The Specification is the revision of Specification for Construction and Acceptance of Hypertoxic and Combustible Medium Piping Engineering in Petrochemical Industry SH3501-2001 revised by The Fifth Construction Company of the China Petrochemical Corporation according to Fi

8、le 200236 issued by State Economy & Trade Commission.本规范共分9章和2个资料性附录。本规范与SH 35012001石油化工剧毒、可燃介质管道工程施工及验收规范相比，要紧变化如下：The Specification contains 9 chapters and 2 data appendixes. The main changes of the Specification comparing with original SH3501-2001 Specification for Construction and Acceptance of

9、Hypertoxic and Combustible Medium Piping Engineering in Petrochemical Industry are:适用范畴扩大至毒性程度为中度危害和轻度危害介质；调整了管道分级规定，与SH 35092001石油化工管道设计器材选用通则和谐一致；将有关内容与GB 5023597工业金属管道工程施工及验收规范进行了和谐；修改了原规范中管道组成件检验、试验的有关规定；完善了焊接接头检验方面的有关规定。-Scope of application is enlarged. Toxic level includes moderate hazard and

10、 negligible hazard.-Specification for pipeline grading is regulated to comply with General Rule for Pipeline Design and Selection in Petrochemical Industry.-Specification for inspection and test of constituent elements of pipeline is modified.-Perfect specification for inspection of weld joint.本规范以黑

11、体字标志的条文为强制性条文，必要严格执行。Boldfaces in the Specification are mandatory clauses and must be strictly implemented.本规范由中国石化集团施工规范治理站淄博分站治理，由中国石化集团第五建设公司负责讲明。The Specification is managed by Zibo Branch of Construction Specification Management Station of China Petrochemical Corporation, and interpreted by The

12、 Fifth Construction Company of the China Petrochemical Corporation. 本规范在实施过程中，如发觉需要修改补充之处，请将意见和有关资料提供给我们，以便今后修订时参考。In case any repair and supplement are found necessary during implementation of the Specification, please send the suggestion together with relevant information to us for reference durin

13、g future update.治理单位：中国石化集团公司施工规范治理站淄博分站Management unit: Zibo Branch of Construction Specification Management Station of China Petrochemical Corporation通讯地址：山东省淄博市132号信箱Address: Mailbox No. 132, Zibo City, Shandong Province.邮政编码：255438 Postcode: 255438 主编单位：中国石化集团第五建设公司Chief editor: China Petrochemi

14、cal Corporation通讯地址：甘肃省兰州市西固区康乐路35号Address: No. 35, Kangle Rd., Xigu District, Lanzhou City, Gansu Province邮政编码：730060 Postcode: 730060Main drafters：Yao Daigui, Zhang Xigeng, Wang Qinghua, Shan Chengjia本规范1985年公布，1997年第一次修订，2001年第二次修订，此次为第三次修订。The specification was issued in 1985, revised in 1997 fo

15、r the first time, revised in 2001 for the second time, and this is the third revision.石油化工有毒、可燃介质管道工程施工及验收规范Specification for Construction and Acceptance of Hypertoxic and Combustible Medium Piping Engineering in Petrochemical Industry1范畴Scope本规范规定了石油化工有毒（毒性程度为极度危害、高度危害、中度危害和轻度危害）、可燃介质管道工程的施工和检验要求。T

16、he Specification specifies requirements for construction and inspection of hypertoxic (toxic levels are utmost hazard, high hazard, moderate hazard and negligible hazard) and combustible medium piping engineering.本规范适用于设计压力400 Pa绝压42MPa表压，设计温度196850的有毒、可燃介质钢制管道工程的施工及验收。The Specification is applicabl

17、e for construction and acceptance of hypertoxic and combustible medium steel piping engineering with design pressure of 400Pa absolute pressure42MPa gage pressure and design temperature of -196850.本范畴不适用于长输管道及城镇公用燃气管道的施工及验收。The Specification is not applicable for construction and acceptance of long-

18、distance pipeline and gas pipeline.2规范性引用文件Normative documents quoted下列文件中的条款通过本规范的引用而成为本规范的条款。凡是注日期的引用文件，其随后所有的修改单（不包括堪误的内容）或修订版均不适用于本规范，然而，鼓舞按照本规范达成协议的各方研究是否可使用这些文件的最新版本。凡是不注日期的引用文件，其最新版适用于本规范。Provisions in following documents are quoted as provisions of the Specification. Modification (excluding

19、corrigendum) or revision of dated document is not applicable for the Specification. It is suggested that all parties who reach an agreement based upon the Specification can study whether the latest revision of the dated document can be used. Latest revision of undated document is applicable for the

20、Specification.GB 4159金属低温夏比冲击试验方法Test Methods for Low Temperature Variation Ratio Impact of MetalGB/T 4334.16不锈钢耐腐蚀试验方法Test Method for Anticorrosion of Stainless SteelGB 5777无缝钢管超声波探伤方法Methods for Supersonic Inspection of Seamless Steel PipeJB 4730压力容器无损检测Nondestructive Test of Pressure ContainerSH

21、3503-2001石油化工工程建设交工技术文件规定Specifications for Technical Document of Handover of Petrochemical Engineering ConstructionSH3059-2001石油化工管道设计器材选用通则General Rule for Pipeline Design and Selection in Petrochemical IndustrySH 3064石油化工钢制通用阀门选用、检验及验收Selection, Inspection and Acceptance of Common Steel Valve in

22、Petrochemical IndustrySH 3505石油化工施工安全技术规程Specifications for Safety Technology of Construction in Petrochemical IndustrySH3521石油化工外表工程施工技术规程Technical Specifications for Construction of Meter Works in Petrochemical IndustrySH 3526石油化工异种钢焊接规程Specifications for Welding of Special Steel in Petrochemical

23、Industry国质检锅2002109号GZJG 2002 No. 109锅炉压力容器压力管道焊工考试与治理规则Rules for Examination and Management of Welder for Welding of Pressure Container and Pipe of Boiler劳部发1993441号LBF 1993 No. 441锅炉压力容器无损检测人员资格考核规则Rules for Qualification Test of Operator for Nondestructive Test of Pressure Container of Boiler3总则G

24、eneral3.1 有毒、可燃介质管道施工应按设计文件规定进行，修改设计或材料代用，应经设计单位批准。3.1 Construction of hypertoxic and combustible medium piping shall be carried out as per specifications in design document. Modification of design or replacement of material shall be approved by the design unit.3.2管道施工的安全技术和劳动爱护，应按SH 3505的规定执行。在已投入生

25、产的区域内施工时，应按生产区域的特点制定施工安全技术措施。3.2 Safety technique and labor protection for piping installation shall be implemented according to SH 3505. If construction is carried out in producing area, measures for safety technique of construction shall be formulated according to characteristics of the producing

26、area.3.3承担有毒、可燃介质管道施工的单位，必须持有质量技术监督行政部门颁发的相应的压力管道安装许可证。3.3 Unit undertaking construction of hypertoxic and combustible medium piping must have corresponding certificate of pressure piping installation issued by Executive of Quality & Technology Supervision.3.4从事有毒、可燃介质管道施工的焊工应按锅炉压力容器压力管道焊工考试与治理规则进行考

27、试，取得合格证书。无损检测人员应按锅炉压力容器无损检测人员资格考核规则进行考核，取得相应的资格证书。3.4 Welder engaged in hypertoxic and combustible medium piping installation shall take an examination for Rules for Examination and Management of Welder for Welding of Pressure Pipe of Boiler and get the certificate of qualification. Nondestructive t

28、est operator shall take an examination for Rules for Qualification Test of Operator for Nondestructive Test of Pressure Container of Boiler and get the certificate of qualification.4管道分级Pipeline grading4.1输送有毒、可燃介质管道的分级，应符合SH 30592001的规定（见表1）。常见毒性介质、可燃介质参见附录A。4.1 Grading of pipeline conveying hypertoxic and combustible medium shall meet specifications in SH 30592001 (see table 1). Please see Appendix A for common hypertoxic and combustible medium.表1管道分级Table 1 Pipeline Grading管道级别Pipeline grading适用范畴Scope of applicationSHA1毒性程度为极度危害介质管道