CK450 installation manual安装手册.docx

1、CK450 installation manual安装手册目录I. 安装步骤 11.预埋组件的定位 12.基础件的标记及确认 Marking and confirmation of the foundation position 13. 安装垫铁Installation of Erection liners 14. 减速机、主电机及液压缸底座的安装Installation of Base frame for Reducer, Motor base and cylinder base 25.摇臂轴承底座01&02的安装 Installation of Arm bearing base frame

2、 01 & 02 36.基础底板及摇臂底座的灌浆 Grouting of base frames and arm bearing base frame 47. 减速机的安装Installation of Mill reducer 58. 液压缸的安装Installation of Hydraulic cylinder 59.进风管的安装 Installation of Wind box 610. 磨盘与刮板的组装Assembling of Scraper under the table 711. 磨盘与刮板的安装Installation of Table with scraper 712. 磨

3、盘衬板的安装Installation of Table liner 713. 挡料环的安装Installation of Dam ring 814. 楼梯栏杆的安装Installation of Stairs and hand rail 815.摇臂及液压缸臂的组装 Installation of Roller arm and Cylinder arm 816.磨辊总成的安装 Installation of Roller assembly 1017.立磨壳体01 的安装 Installation of Mill shell 01 1218. 导风环和喷口环的安装Installation of

4、Armor ring and Nozzle 1219.选粉机的安装 Installation of Classifier 1320. 磨辊摇臂翻入磨内Swing-in of the Roller arm 1521.摇臂保护罩的安装 Installation of protectors 1622. 主电机的安装Installation of Main motor 1623. 液压站和磨辊润滑油站的安装Installation of Hydraulic and Lubrication unit 1624. 密封风机及风管的安装Installation of seal air blower and

5、piping 1625. 喷水系统及其管道的安装Installation of water spray unit and piping 16II.预埋组件的安装 Setting procedure for Anchor frame 171. FL+300以下的预埋件Under the level of FL+300 172. FL+300以上的预埋件Over the level of FL+300 19.摇臂轴承基础的灌浆步骤Execution procedure of concrete for RC stand 21.验收内容Inspection record sheet .22.安装计划S

6、chedule for installation 32.图纸Drawings 33I. 安装步骤Installation procedure(*摇臂基础预埋组件安装步骤请参照第节.)序号.内容备注1. 预埋组件的固定1)在灌浆前，将预埋组件（01,02和03) 的位置按照图纸固定.2)具体步骤请参照“预埋组件的安装步骤”。2. 基础位置的标记和确认1)在混凝土基础上根据预埋组件的中心标出立磨以及主电机中心线.2)Mark the positions of foundation bolts and erection liners.标出地脚螺栓的位置以及安装垫铁的位置3)Check the hei

7、ght of each foundation using Y-level and steel scale, basing on the bench mark by Civil.根据土建基准点用经纬仪及钢尺检查每个基础的标高4)At the same time, check the depth of foundation bolt holes. If the depth is too short, consult with the civil engineer to repair. 同时，检查地脚螺栓孔的深度，如果深度不够，需要与土建联系处理。请参考 ME1VM0031 & 00323. 安装垫

8、铁Installation of Erection linersRefer to drawing No. ME1VM7200.1)Chip off the concrete surface for the liner positions.将安装垫铁的混凝土面凿毛；2)Place non-shrink mortar on the chipped surface.灌入无收缩砂浆3)Set base plates of erection liners on the non-shrink mortar.将垫铁垫板固定在砂浆墩上4)The height and level of each base pl

9、ate shall be strictly adjusted using a Y-level, steel scale and spirit level.垫铁垫板的高度要用经纬仪、钢尺以及水准仪调整；i) Height difference of base plates within one base frame同一底座的不同垫板之间的高差ii) Level of each base plate不同底座的标高1mm0.1mm/M4)After curing, put taper liners on the base plates.砂浆墩养护好后，安装斜垫铁。序号内容备注4.减速机底座、电机底座

10、以及液压缸底座的安装 Installation of Base frame for Reducer, Motor base and cylinder baseRefer to drawing No. ME1VM12001)将减速机底座（MEIVM1201）、电机底座（ME1VM3201）以及液压缸底座（ME1VM1231）在斜垫铁上固定好Set the base frames for mill reducer (ME1VM1201) and the motor base (ME1VM3201) and the cylinder base (ME1VM1231) on the erection

11、liners.2)各底座的平面位置及标高必须严格按照图纸进行最大程度的调整The plane position of base frame shall be strictly adjusted and its height position shall be approximately adjusted.3)在地脚螺栓孔内灌入无收缩砂浆Place the non-shrink mortar into the anchor bolt holes.4)底座的标高及水平度必须用经纬仪、钢尺以及水准仪严格按照图纸验收。The height and level of base frame shall b

12、e strictly adjusted using a Y-level, steel scale and spirit level. i) Height of base frame高度ii) Level of base plate平面度plan 1mm0.1mm/M序号内容备注5.摇臂轴承底座01&02的安装 Installation of Arm bearing base frame 01 & 02Refer to drawing No. ME1VM1211 & 1212等混凝土养护好后（约一个月），摇臂轴承底座需要进行安装，步骤与4相同。After curing the concrete

13、(for one month) the arm bearing base frame shall be installed, with the same procedure as the installation of Base frame in Article 4,1)验收摇臂轴承底座安装垫板到减速机底座表面的绝对高度Check the height of the liner base plate from the upper level of the reducer base frame.2)安装摇臂轴承底座Install each arm bearing base frame.3)摇臂轴

14、承底座的位置及高度必须严格按照图纸，利用斜垫铁调整The position and height of the arm bearing base frame shall be strictly adjusted as the same condition with the temporary assembling at shop. Adjust taper liners.i) 各底座的位置Position of each base frame: 利用仪表座及铅垂线检验using the gauge plate and plumb bobii) 各底座标高差Height difference o

15、f each base frame iii) 表面标高Level of the top surface2mm1mm0.30mm/M4)紧固地脚螺栓Tighten anchor frame bolts.5)利用临时支撑将连接梁就位（ME1VM1213）并调整。Insert the connection beam (ME1VM1213) with temporary supporting plates and adjust it at a correct position.5)连接部位的焊接Weld the joint area of connection beams.序号.内容Descripti

16、on备注Remarks6.底座及摇臂轴承底座的灌浆 Grouting of base frames and arm bearing base frameRefer to drawing No.ME1VM0031 & 00321)进行减速机底座、电机底座以及摇臂轴承底座灌浆，灌浆料必须是图纸中指定的材料Place the following mortar or concrete inside the base frames for mill reducer, the motor base and the arm bearing base frame; with special mortar or

17、 concrete specified in the drawing.A) 无收缩砂浆Non-shrink cementB) 混凝土Concrete with expansion admixture序号.内容备注7.减速机安装 Installation of Mill reducer1)将减速机安装在减速机底座上，并用螺栓及定位销固定。Mount the gear reducer on the base frame and fix it with bolts and reamer pins.2)检验减速机顶面标高Confirm the level of the top surface of t

18、he gear reducer.0.1mm/M3)检验减速机与摇臂轴承底座表面高差Confirm the height difference between the gear reducer and arm bearing base frame.8. 液压缸安装Installation of Hydraulic cylinder1)将液压缸吊起，然后放置到立磨减速机与摇臂轴承底座的空间内Lift the cylinder and insert it trough the space between the mill reducer and the arm bearing base frame.

19、2)用连接销连接液压缸与液压缸底座Connect it with pin to cylinder base frame.3)临时固定Hold it at the temporary position.序号.内容Description备注Remarks注意 !每个步骤都要检查并调整使两连接部件的对中In each step, check and adjust the centering between the parts to be connected.9. 进风管安装Installation of Wind box1)将法兰（ME1VM1103-1）安装到摇臂轴承底座01&02以及特富龙垫片（

20、ME1VM1103-2）安装到连接梁.Install the flange (ME1VM1103-1) on the Arm bearing base frame 01 & 02 and the connection beam with inserting teflone sheet (ME1VM1103-2).2)安装进风管Lift up each division part of the wind box from the floor level and fix it at the correct position.3)焊接进风管环板Attach the ring plate of eac

21、h division part of the wind box and weld it to the wind box casing and the flange of 1) avobe.4)调整风管支撑(Detail “K” in ME1VM1111B) 并用螺栓固定。.Adjust the position of inlet duct support (Detail “K” in ME1VM1111B) and fix it with bolts.序号内容Description备注Remarks10. 磨盘与刮板的组装Assembling of Scraper under the tabl

22、e1)磨盘与刮板(ME1VM1312)在地面组装Assemble the scraper (ME1VM1312) under the table on the ground.11. 磨盘与刮板的安装Installation of Table with scraperRefer to Drawing No.ME1VM13001)磨盘（ME1VM1301）与减速机输出法兰通过两定位销(ME1VM1300-38).定位。The table (ME1VM1300-1) and the mill reducer shall be set with 2 reamer pins (ME1VM1300-38)

23、.确保磨盘定位精确。Be sure to adjust the position of the table precisely, when setting it to the mill reducer.2)在紧固磨盘与减速机连接螺栓(ME1VM1300-41)时，请使用插入式加热器。When tightening the connection bolts (ME1VM1300-41) for the table and mill reducer, cartridge heaters shall be used. Refer to the relevant drawing.3)安装磨盘中心盖板(

24、ME1VM1300-5)。Install the table cover (ME1VM1300-5).4)安装磨盘保护装置(ME1VM1300-44)。Install the table protector (ME1VM1300-44) on the table.5)确保进风管与刮板之间的间隙，以免导致摩擦。Confirm the clearance between the wind box and the scraper for non-touching in each direction.6)安装密封环(ME1VM1100-32) ，调整与磨盘之间的间隙。Install the seal

25、ring (ME1VM1100-32) with adjusting the clearance to the table.12. 安装磨盘衬板Installation of Table liner1)安装磨盘衬板(ME1VM1300-3) ，并插入板(ME1VM1300-15)以调整间隙。Place the table liner (ME1VM1300-3) in the table with inserting the plates (ME1VM1300-15) for clearance adjustment.2)插入磨盘衬板定位块(ME1VM1300-11) ，确认接触面积。Inser

26、t the table liner fitting (ME1VM1300-11) and confirm the sufficient contact surface area.3)如果接触面不够，必须进行打磨。In case of insufficient contact area, grind the contact surface try and error.4)紧固螺栓Tighten the fixing bolts firmly.序号.内容Description备注Remarks13.安装挡料环 Installation of Dam ring1)用螺栓固定调整环(ME1VM1300

27、-19, 20)和挡料环。(ME1300-16)Install the dam ring (ME1300-16) and the adjusting ring (ME1VM1300-19, 20) with the fixing bolts.14.安装楼梯栏杆 Installation of Stairs and hand rail1)在立磨基础上安装楼梯栏杆Install the stairs and hand rail on the mill stand.15.安装液压缸臂及磨辊摇臂 Installation of Roller arm and Cylinder arm1)在起吊摇臂总成前

28、Before lifting the arm assembly,a) 松开轴承螺母(ME1VM1500-25, 26)。Loosen the bearing nut (ME1VM1500-25, 26).b) 拔出锥套(ME1VM1500-66, 67)。Pull out the taper sleeve (ME1VM1500-66, 67).c) 拔出连接销(ME1VM1500-110)。Take out the pin (ME1VM1500-110) for disconnection.2)起吊摇臂Lift the arm assembly with winding the ropes around the arm shaft to a main hook and winding a rope through a hole at