asep连续油管设备技术协议资料Word文件下载.docx

1、Data Acquisition System for safe area use, comprising: 1x SmartMonitor with visualisation and recording of speed, depth, weight, key system pressures and pump-rates. 2x Panasonic ToughBook complete with: o CTES Orion software o CTES Cerberus license for pre-job modelling and fatigue tracking. Inclus

2、ive price fully addresses the requirement for minimum of 2 CTES licenses per company. Licenses both preloaded and authorized for 3 year period with no further support charges.3、80H型注入头QuadHead 80H Coiled Tubing Injector Head with 80,000lb pull capacity. Suitable for 1” to 2 3/8” coiled tubing. 84” r

3、adius gooseneck on pivot base, With flange to 5-3/4”-4 OTIS quick union crossover adapt.4、92H 型连续油管滚筒-Core dia:2400mm,Flange dia :3680mm,Reel width:2550mmRoadsize 92H minus tubing reel for 4500m（15000ft） 2” CT c/w internal and external pumping manifolds, levelwind system and depth counter.5、封井器Quad

4、BOP, 4 1/6” 10Kpsi, H2S service, BX-152 studded side outlet with BX-152 x 2” 1502 Weco thread half flange adapter. BX-155 studded flange on top and BX-155 open flange on bottom. All seals are HSN. Rams dressed for 2 ” pipe.With flange to 5-3/4”-4 OTIS quick union crossover adapt.6、侧开窗防喷盒Side Door St

5、ripper, 4 1/16” Side door stripper 2” tube, 10Kpsi, H2S service, c/w 5-3/4”-4 OTIS quick union pin / collar, With flange to 5-3/4”-4 OTIS quick union crossover adapt.7、防喷管Lubricator 4 1/16” x 8 x 10Kpsi, H2S service lubricator section, c/w 5-3/4”-4 OTIS quick union pin/collar x box8、连续油管Coiled Tubin

6、gString Size and wall （inch）2 x 0.109 -0.118 Taper coiled tubingLength （feet） 15,000 feet （4,500 m）QT 800/HS二、详细技术参数：（一）、GENERAL DESCRIPTIONS总体描述:1. The equipment is capable of operating in ambient temperature ranges of -20 deg. C to +40 deg. C.All instruments and digital displays will function corr

7、ectly within these temperature ranges. Drain openings/valves will be installed where required on all units to allow drainage of all operating fluids when required.该连续油管装置以及相关智能显示仪能在-20到40的外界环境下正常工作。在所有需要安装液体排放管道的地方，均装有相应的开关或阀口装置。2. All gauges and instruments will read in Imperial standards.所有的仪表和装置的

8、读数规则，都以国际相关的标准而制定。3. All equipment will be capable of normal operation in offshore environments in all weather conditions.所有的仪器适用于地面上的各种天气状况。4. All equipment will be designed and built to accepted national/international design and manufacturing standards. All equipment will be built under the Qualit

9、y Standards of ISO 9001.所有的设备的设计与装配按照需方国家的国家标准或国际标准以及行业制造标准。所有的设备应严格按照国际上相关ISO9001标准生产。5. All instrumentation shall be weatherproof, dust proof and vibration protected.所有的设备应带有高适应性、防沙和防震的功能。6. All equipment will be brand new, will not be used or rebuilt returned equipment.所有的设备均是全新的，而不是被使用过的或翻新的。7.

10、All equipment （i.e manufacturer, model number etc.） and its parts/components will be supplied according to the requirements of the Technical Contract and the specific equipment as approved by the customer所有的设备（如制造商、规格和型号等）以及它内部的零件/配件都严格遵循技术协议上的规定，与此同时，对于特殊的设备要得到客户的认同。8. All units will be equipped wi

11、th night working lights to ensure twenty-four （24） hours equipment operation and all electric equipment exploding required. 所有的成套设备都带有井场灯以便24小时作业，同时协助设备的探测需要。9. Sharp corners and edges to which operators and mechanics are vulnerable shall be ground smooth. Bolt holes for bolts shall be drilled or ma

12、chine plasma cut, not hand torch cut. Welds shall be of good quality and of sufficient strength. Where applicable use self locking nuts. 所有设备中，如带有锋利边角的都打磨光滑。所有的螺孔都应预先用机器打好，而不是人手用丝锥打，而且螺孔都应用自带的螺母。所有的焊接过程都保证是高质量，高强度的。 。10. All hoses/wires will be securely fastened and be well supported with support ty

13、pe clamps.所有的管子/线都用结实的绳索和固定夹加固11. All fluid/pneumatic/electrical hoses/lines will be identified on schematics and by hose tag numbers where required.根据客户的需要，在所有的液管/气胎/电线都用图片和标签一一对应并标识出来。12. Where required units shall be equipped with securely mounted access ladders, steel/fibergrate walkways/access

14、platforms protection rails.在其中一些需要活动梯或者升降台的地方，均按要求予以安装。13. All tanks shall be equipped with open/close drain valves installed on the lowest point of the tanks.所有的容器都应在其最低点处配备开关阀。14. This specification covers the requirements of design, fabrication and testing of a Skid Mounted Coiled Tubing Unit sui

15、table for onshore and offshore use in ambient temperature ranges of -20 Deg C to + 40 Deg C.撬装连续油管设备的规格，包括设计要求，组装和测试都应适合于在-20到40的天气下的陆上和海洋上使用。15. The provider is responsible for the supply of a Skid Mounted Coiled Tubing Unit, including the following:One （1） Skid mounted Control cabin with Injector

16、and BOP Control Hose Reels and jumper hoses storedOne （1） set Data acquisition system installed inside control cabinOne （1） Skid mounted coiling tubing reel assemblyOne （1） Skid mounted power pack assembly供应商保证提供的撬装设备包括以下项目：带注入头的控制室、井口防喷带数据采集系统的控制仓滚筒动力装置含注入头/剥离器/进口防喷装置的软管16. ASEP CTU will be fully o

17、perational from this control cabin via electrical controls, it is much cleaner, and less noisy and maintenance. ASEP的连续油管装置是由以机械式、液压式和气压式来控制，很干净并且保证能在低噪音的同时持续工作。17. All hoses （where possible） will be separated from the drip pans with support clamps to facilitate skid cleaning 所有的管子都通过夹钳与注入液容器分开，以此来保

18、证撬的整洁度。18. Installed on this skid and connected to the assembly hydraulic/pneumatic systems will be a Bulkhead Panel with quick coupling type connectors启动和液压管线都配有快速接头和接口面板（二）、Detailed technical specifications of each of the proposed units are as follows:各项组件的具体技术描述1. Skid mounted control cabin with

19、hose reel带盘管器的撬装控制舱 1） The skid needs to be square framed （box up） and lifting points at all top 4 corners to prevent the lifting cables entangle with the units components. And all lifting points need to be lift tested to 1.5 times tare rated load. Documentation of lift test and NDE to be provided.撬

20、的形状为正方体的，而且四个角上分别有吊钩，防止在吊起撬时，电缆会与其他零配件缠绕在一起。这些吊钩所能承受的重量是撬重量的1.5倍。这些测试结果和NDE都要予以提供。2） Installed on each side of the cabin will be an access ladder to the cabin doors while in the elevated position.当位于地势较高的位置，在控制舱的每一侧都有一条便梯方便入内。3） The cabin will have two （2） side locking doors with windows. rain gutte

21、r and stainless steel hardware. Front window with removable, hinged, wire cloth guard, rain gutter and windshield wiper, Emergency escape type rear windows.控制室的两侧有带排水两扇带窗的门4） Stainless steel panel engraved in English.英语的不锈钢控制台。5） Air conditioning （220V, 50/60Hz） unit roof mounted.220V，50/60HZ的壁式空调装置

22、。6） Internal and external light system should mount on this cabin.内外的照明系统都装到控制室上。7） One （1） bench seat with toolbox - mounted against back wall用于放置工具箱的板凳应装在墙上。8） Air horn provided, operated from control console提供气喇叭 由控制台控制。9） All hydraulic connections to and from the control cabin will be via hydrau

23、lic bulkhead. This bulkhead shall have stainless steel permanently engraved labeling of connection number.所有经过控制仓的液压连接管线中都带有液压隔膜,且隔膜上嵌有不锈钢的型号牌。10） Space/shelving will be available in the Control Cabin for a Data acquisition system 控制室中留有数据采集系统的空间。11） The following controls and gauges will be install

24、ed in this control panel:Engine Controls and emergency killEngine information display module Oil Pressure, Water Temperature, Tachometer, Air PressureInjector Controls In/out control valveSpeed and pressure control valves for injectorVariable control for injector motor speedChain traction / and tens

25、ion control Injector drive pressure gauge Tension/Traction pressure gauges Auxiliary system hydraulic pressure gaugeBOP hydraulically actuated ram control valves and gauge BOP isolation control valve Stripper packer hydraulic pressure control valveStripper packer pack or retract control valve Well h

26、ead pressure gauge with pressure transducer for connection to the DATA ACQUIRE SYS Circulation pressure gauge with pressure transducer for connection to the DATA ACQUIRE SYSTubing weight indicator for pipe light/pipe heavy （+ 80,000 lbs, - 40,000 lbs） pressure transducers for connection to the DATA

27、ACQUIRE SYSTubing reel tension pressure relief valve with pressure gaugeTubing reel direction controlTubing reel brake control with pressure gaugeManual level wind override control valveLevel wind raise/lower control valveInjector load cell fluid reservoir with hand pumpPlus other miscellaneous gaug

28、es and controls for full operation of the unitBackup Controls: Auxiliary hand pump with reservoir for BOP pressure circuitAir driven fluid pump to deliver up to 3,000 PSI to the stripper in case of emergency. Pump equipped with handle for manual back up.External DATA connection and connection cable

29、for use of the DATA acquisition system in the Control Cabin装在控制板上的表头和控制仪表如下：引擎控制器和警报器引擎信息显示组件：油压计，水温度计，转速计，空气压力计注入头控制器/控制阀速度和压力控制器控制器12） Lift sling with test certificate提供吊索的测试报告2. Data acquisition system数据采集系统1） ASEP提供 SmartMonitor 智能控制面板， 显示和记录连续油管的深度和速度、管子的重量。关键的系统压力和泵的流量，并提供两台笔记本电脑，预装CTES Orion软件和 CTES Cerberus软件，使用受力和应力模型预测下如何上提的张力，掌握油管在井中的状况；预测循环流量；油管金属疲劳2） In addition, Coiled Tubing Monitoring software is provided for real time CT job monitoring, displaying and recording the load capacity, allowable inner pressure and remaining CT life data.除此以外，连续油管控制软件配合实时的连续油管工作系统使用，实时显示并记录负载能