1、开炼机型号/数量Open mill model/quantity压片机型号/数量Tablettingsheeting mill model/quantity1GK270/1台GK270/1 setXK660/7台XK660/7setXK610/1台XK610/1set2密炼机一次投胶量One time rubber mixing volume of the rubber mixing machine密炼机混炼胶排放周期Mixed compound discharge period of the banbury mixer密炼机排胶温度Rubber discharge temperature o
2、f the banbury mixer3210kg250秒/次250 s/once120-1604开炼机排胶温度Rubber discharge temperature of open mill开炼机排胶周期Rubber discharge period of open mill药品投入周期Agent feed period575-851200秒/次1200s/once通过胶片冷却联动线的浸渍,挂胶风冷、摆放叠片给下道工序。Through the soaking of rubber tabletsheetcooling linkage Batch off line, It is include
3、 dipping , fan cooling ,packer stacker to next process .suspend rubber and cool, place the overlapped tablet sheet for next procedure.设备特点:Equipment characteristics接取输送机、打标装置、浸渍冷却装置、胶片挂胶输送装置、一楼摆胶叠片装置、二楼提升输送机、二楼摆胶叠片装置、切胶装置等组成。It consists of receiving &take-upconveying machine, print system , dipping
4、, fan cooling , first floor packer stacker , liftting to second floor , and packer stacker on second floor ,cutting unit .marking equipment, soaking & cooling equipment, rubber tablet sheet rubber suspending equipment, first floor rubber tabletsheet overlapping equipment, second floor hoisting machi
5、ne, second floor rubber tabletsheetoverlapping equipment and rubber cutting equipment.序号胶片宽度Rubber tablet sheet width胶片厚度Rubber tablet sheet thickness生产线速度Production line speedMax.900mmMax.12mmMa40mm/min胶片贮藏温度Rubber sheetreserve temperature一次胶料重量One time rubber material weight摆放长度精度Deposite length p
6、recisionMax.43250-350 公斤/批50mm胶片纵裁宽度Rubber sheet longitudinal width托盘进出摆胶片方式Packer stacker method Rubber sheet placing method at inlet and outlet胶片采样方式Rubber sheet sampling method80mm-100mm自动Automatic自动Automatic用于对压延后的大卷纤维帘布进行的45/88/90的裁断与自动搭接,自动对接。It is used in the 45Cord fabric cutting, automatic
7、splicing production line(cutting and automatic lapping and jointing to big roll ply after calendering )Equipment characteristics:双工位导开装置、储布机构、裁断输送装置、真空吸特装置、自动搭接装置、输出输送机、组合刺孔纵裁装置、双工位卷取装置组成。It consists of dual station unwindinglet offunit, fabric storing mechanism, cutting & conveying unit, vacuum suc
8、tion unit, automatic jointing unit, removing and output conveying machine, combined perforating and longitudinal cutting unit, dual station winding unit.主要技术参数Main technical parametersMain technical parameters导开帘布宽度Unwinded cordletOff fabric width裁断的帘布宽度Cutcord fabric width裁断的帘布角度Cutcordfabricangle1
9、500mm350mm-1300mm88帘布裁断长度误差Cord fabriccut length error帘布裁断次数Cut times of the cord fabric帘布纵裁精度Longitudinal cutting precision of the cord fabric2mm15次/分钟15 times/min1mm自动接头方式/90 automatic jointing method45接头方式jointing method帘布自动接头误差Automatic jointing error of the cord fabric帘布自动接头次数Automatic jointing
10、 times of the cord fabric搭接/对接Lapping/jointing手动搭接Manual lapping搭接4-2mm/对接0-1mmLapping4-2mm /jointing0-1mm12次/分钟12 times/min/纤维帘布自动裁断接头纵裁生产联动线 Cord fabric cutting, automatic splicing production line/fiber cord fabric automatic cutting,jointing and longitudinal cutting production linkage line设备用途 Equ
11、ipment use用于对压延后的大卷纤维帘布进行90或88的载断与自动搭接与自动对接。It is used in the 90or 88cutting and automatic lapping or automatic jointing of big batch of fiber cord fabric.双工位导开装置、储布机构、裁断输送装置、真空吸特装置、自动搭接对接装置、输出输送机、组合刺孔纵裁装置、二组供料输送机、二组双工位卷取装置组成。It consists of dual station unwindinglet-offunit, fabric storing mechanism
12、, cutting & conveying unit, vacuum suction unit, automatic lapping&jointing unit, removing and conveying machine, combined perforating and longitudinal cutting unit, two sets of material supplying conveying machine, two sets of dual station winding unit.导开帘布宽度Width of guide cord fabric裁断的帘布角度Cutcord
13、 fabricangle帘布裁断次数cord fabric cutting timesautomatic joint mode帘布自动接头误差Automatic jointing error of the cord fabric帘布自动接头次数Automatic jointing times of the cord fabric搭接/对接Lapping/joint用于轿车及轻卡子午胎冠带条的纵向裁断和卷取。It is used for light truck cap strip longitudinal cutting and winding the longitudinal cutting
14、and winding of coronal cap strip of radial tyre in cars and light-duty trucks.设备特点Equipment characteristics:单工位导开装置,BST边缘跟踪器纠偏装置,多刀纵裁装置,多工位独立卷取装置组成。It consists of single station unwindinglet-offunit, BST edge tracer alignment system, multi-cutter longitudinal cutting unit and multi-station separate
15、winding unit.Width of guide cord fabric最大导开料卷直径Maximum let-off material coil diameter 冠带层调偏精度宽度Alignment precision and width in coronal layercap strip 100mm-200mm700mm冠带层纵裁宽度Longitudinal cutting width of cap strip冠带层纵裁宽度误差Error of longitudinal cutting width of cap strip冠带层纵裁的形式Longitudinal cutting f
16、orm of cap strip10mm-20mm0.5mm元盘刀/美工刀Rotary disc knife/knife冠带层裁刀最多数量Maximum cutter number in cap strip冠带层缠绕最大直径Maximum winding diameter in cap strip冠带层纵裁的线速度Linear velocity of longitudinal cutting in cap strip12-22工位12-22 stations450mm4-80m/min单线钢丝缠绕法生产的巨型/六角形断面钢丝圈,可同时缠绕6个钢丝圈。Giant type/hexogonal s
17、ection wire loopbeadand it can wind 6 nos bead 6工位钢丝盘导开机构,钢丝预热装置,65销钉式冷喂料挤出机、冷却牵引储料机构、钢丝圈缠绕主机、钢丝圈夹持机械手、钢丝圈收取机构组成。It consists of 6-station wire let-off unwinding mechanism, wire pre-heating equipment, 65 pin type cold feed extruding machine, cooling driving storing mechanism, wire loopbead winding ma
18、in machine, wire loopbeadholding machine hand and wire loopbead collecting mechanism etc.钢丝导开装置Wire unwinding let-off equipment钢丝圈尺寸范围Dimensional range of the wire loopbead钢丝圈断面形状Sectional form of wire loopbead6工位6-station12-20矩形/六角形Rectangle/hexagon钢丝圈层数范围Layer number range of wire loopbead钢丝直径范围Wi
19、re diameter range 钢丝圈搭头长度范围Wire loopbeadlap length range3-10层3-10layer0.9-1.2mm0mm-100mm钢丝牵引速度Wire pulling speed钢丝圈生产能力Wire loopbead production capability钢丝圈接取方式Baed take-off manner不低于220m/每分钟No less than 220m/min4条/分钟胎圈(14寸20转)4pcs/min tyre bead(14inch 20 rotation)自动 Automatic设备用途 Equipment useEqui
20、pment use用于将挤出的三角胶芯贴合到钢丝圈上,完成钢丝胎圈的帖合。It is used to joint the extruded triangle rubberapexcore to baed to finish the jointing of wire tyre bead.90销钉式冷喂料挤出机,三角胶断面力矩牵引装置、胶冷却装置、风冷冷水/冷风机组、胶条送料裁断装置、帖合成型装置组成。90 pin type cold feeding extruding machine, triangle rubberapex section torque traction unit, rubbe
21、r cooling unit, air cooling 适用钢丝规格圈范围Applicable baed specification range钢丝圈内直径范围Baed inner diameter rangeSection form of baed baed13-1930mm-495mm胎圈宽度范围Tyre bead width range三角胶高度范围Triangle rubberapexheight range三角胶芯厚度范围Triangle rubberapexcore thickness range6mm-9.5mm20mm-60mm5mm-12mm三角胶芯的角度Triangle r
22、ubberapexcore angle三角胶接头角度Triangle rubberapexjoint angle贴合接头搭接Joint, junction, lapping90-95半自动Semi-automatic本生产线适用于排压法制造的方断面钢丝圈,可同时缠绕2-4个钢丝圈。This production line is applicable for square section wire roop bead manufactured with discharge pressure method.22工位钢丝盘导开机构,钢丝预热装置,90销钉式冷喂料挤出机、冷却牵引储料机构、钢丝圈缠绕主
23、机、钢丝圈夹持机械手、钢丝圈收取机构组成。It consists of 22-station wire coil unwindinglet-off mechanism, wire pre-heating unit, 90 pin type cold feeding extruding machine, extruder cooling, traction and material storing mechanism, baed winding main machine, baed holding mechanical hand and baed collecting unit.Wire let-off equipmentBae
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