凯马CCFJ系列船用柴油发电机组安装使用及维护说明书文档格式.docx

1、起吊发电机组时，必须使用长度适当和起吊能力适当的钢索或粗绳。在起吊时，机组可能有一定倾斜，必须小心操作，以避免人员受伤或设备损坏。When lifting the generator, need to apply proper length and suitable lifting ability of tightwire or rope. While lifting, the engine maybe a little slant, must be operating carefully, avoid personal injury or equipment damnification. 机

2、组周围的通道应宽畅，确保机组出现重大事故时，以便操作人员可以迅速安全撤离。The engine around door should be wide, in case of the engine occurs big accident, the operating personnel can retreat promptly. 勿在机组运行时，开启防护温盖、维修盖、出线盒进行维修、操作。Please do not open defence lid, maintenance lid, repair or operate outlet box while the engine is running

3、.在进行维修前应将柴油机起动回路切断、切断和电网或其它机组闭合回路，在断路开关上置警告牌，以免意外的提示操作（闭合）。Before any maintenance, disconnect all power sources and lock out all controls to prevent an unexpected notice operation （close）. 遵守机组中所有重要、小心、警告和危险牌上的提示。Comply with all engines important, cautious, warning and dangerous notice.由于本产品技术的提高，本说

4、明书的内容在印刷时是正确的。随时间推移本说明书所述内容可能与产品稍有出入，望用户谅解。如有疑问，请与本公司联系。With the constant modification and improvement, the engine delivered maybe slightly different from content in this manual., please understanding. Any of doubt, please inform of our company. 第一章 机组型号简要说明Chapter 1 Engine Type Brief 不同发电机组装机组变型代码，

5、兰州产相复励电机同“X”；三波产的谐波电机用“S”；兰州产无刷相复励电机用“WX”；无刷谐波电机用“WS”；马拉松电机用“M”；斯坦福电机用“N”表示。不同柴油机组装机组变型代码，一般用柴油机生产厂厂名的联想字符加，若缺省则柴油机为本公司的X105及X110柴油机。机组分类代号：无符号为普通性机组；“Z”为应急发电机组；“K”为带监控仪的机组；“YA”为蒂带转速遥控机组，“S”为前端输出机组。机组的额定功率（KW），用数字表示。电流种类代码，交流用“J”表示船用柴油发电机组代码a. The code sample of the generator, Lanzhou generator of p

6、hase compound excitation use X; SanBo harmonic generator use S; Lanzhou generator of brushless phase compound excitation use WX; Brushless harmonic generator use WS; Marathon generator use M; Standford generator use Nb. The code sample of the diesel engine, this part is the using diesel engines code

7、 with the association words of manufacturer and a point. Or it shall be our X105 and X110 diesel engine if omited.c. Engine Function Code: No any symbol is Ordinary generator units; Z is contingency generator units; K is the generator units with monitor; YA is remote control generator units, S is fr

8、ont fan-out generator units.d. Rated Power （kW） showed by number.e. Current type code, J means alternating current. f. The code of marine diesel generator units型号示例：（1）CCFJ24YA-X：24KW船用柴油交流发电机组（发电机是兰州产的相复励，柴油机是本公司产的X4105BCF柴油机），带转速遥控装置；（2）CCFJ40-CW：40KW船用柴油交流发电机组，柴油机是东康产的康明斯柴油机，电机是无刷谐波发电机；（3）CCFJ75Z

9、-SM：75KW船用应急柴油交流发电机组，柴油机是上海柴油机股份有限公司生产的，电机是马拉松发电机；（4）CCFJ100K-NWX：100KW带监控仪的柴油交流发电机组，柴油机是我公司生产的NC6110ZLCF柴油机，发电机用兰州无刷相复励发电机；（5）CCFJ150- SN：150KW船用交流发电机组，柴油机用上海柴油机股份有限公司生产的柴油机，发电机用无锡新时代斯坦福发电机。Type Illustration:（1） CCFJ24YA-X：24kW marine diesel alternating current generator unit （generator is Lanzhou

10、generator of phase compound excitation, diesel engine is our own X41105BCF）, and equipped remote control device;（2） CCFJ40-CW: 40kW marine diesel alternating current generator unit, diesel engine is Cummins diesel engine, generator is Brushless harmonic generator.（3） CCFJ75Z-SM: 75kW contingency mar

11、ine diesel alternating current generator unit, diesel engine is the product of ShangHai Diesel Engine Joint-Stock Limited Co., generator is Marathon generator.（4） CCFJ100K-NWX: 100kW marine diesel alternating current generator unit with monitor, diesel engine is our own NC6110ZLCF, generator is Lanz

12、hou brushless generator of phase compound excitation.（5） CCFJ150- SN: 150kW marine diesel alternating current generator unit, diesel engine is the product of ShangHai Diesel Engine Joint-Stock Limited Co., generator is Wuxi Standford generator. 第二章 机组基本技术规格及主要技术性能的使用工作环境、Chapter 2 Operation conditio

13、ns, main technical specification, and major performance characteristics2.1 使用工作环境 、环境温度：+5+40；海拔高度：4000； 、空气相对湿度：95（+25时）； 、长期横倾：15； 、长期纵倾：730； e、周期横倾（横摇）：22 f、空气中有凝露、盐雾、油雾； g、有正常营所产生的振动和冲击 h、没有导电尘埃、没有破坏金属和绝缘介质的腐蚀性气体以及无爆炸危险的场所。2.1 Operation Conditionsa. Ambient temperature . +5+40b. Relative humidit

14、y 95%（at 25 ambient temperature）c. Long-term horizontal incline 15d. Long-term vertical incline730e. Period horizontal incline22f. Congealed dew, salt fog and oil fog in the airg. Normal libration and impulsione. No conductive dust, corrosive gases or explosive hazards.2.2 基本技术规格 、额定功率 （注） 见铭牌 、额定电压

15、 400/230V 、额定电流 见铭牌 、功率因数 0.8（滞后） 、额定频率 50H 、额定转速 1500 、相数与接法 三相四线（星形） 、调压方式 自动 、起动方式 直流电起动 、冷却方式 水冷闭式循环 、质量 见铭牌2.2 Main technical data and specifications a. Rated Power See brandb. Rated voltage 400/230Vc. Rated currency See brandd. Power factor 0.8 （lag）e. Rated frequency 50HZ f. Rated speed 1500r

16、 /min g. Phase and connection 3-phase, four wire system h. Voltage regulation automatic i. Method of starting electric j. Method of cooling water-cooling, closed type k. N. Weight See nameplate 注：在环境温度318K（45）、绝对大气压力100P、空气相对湿度60，初级冷却水温度32条件下可长期运行的功率，其中允许以110%额定功率运行1小时。超出上述环境条件下输出功率按GB1105规定修正柴油机功率再

17、折算机组输出修正功率值。Note: the set can operate for long-term continuously at power output under the following operating conditions: the specified condition of 318K （45） in ambient temperature,100 P in atmospheric pressure, 60% in relative humidity and 32 of primary cooling water, use of 110% output power for

18、 an hour is permitted. Pls refer to GB1105 Standard under the other operating conditions.2.3 主要技术性能Main Technical Performance2.3.1 稳态电压偏差（稳态电压调整率） 不大于2.52.3.1 Steady Voltage Windage （Steady Voltage Regulation Ratio） 2.5% 2.3.2 瞬态电压偏差（瞬态电压调整率） 100突减功率 +20突减功率 -152.3.2 Transient Voltage Windage （Trans

19、ient Voltage Regulation Ratio） 100% Anticlimactic Power +20% Anticlimactic Power-15% 2.3.3 电压稳定时间 1.52.3.3 Voltage Stability Time （s） 1.5 s2.3.4 电压波动率 0.52.3.4 Voltage Fluctuation Ratio 0.5%2.3.5 稳态频率调整率 52.3.5 Steady Frequency Regulation Ratio 5%2.3.6频率波动率 0.52.3.6 Frequency Fluctuation Ratio 0.5%2

20、.3.7瞬态频率调整率 100突减功率 +10突减功率 -102.3.7 Transient Frequency Regulation Ratio100% Anticlimactic Power +10%Anticlimactic Power -10%.2.3.8 频率稳定时间 52.3.8 Frequency Stability Time （s） 5 s2.3.9 空载电压整定范围 95105额定电压2.3.9 Unloading Voltage regulation range 95% - 105% Rated Voltage2.3.10 冷热态电压变化 可控励磁装置的机组应不超过2额定电

21、压 不可控励磁装置的机组应不超过5额定电压2.3.10 Cold and Hot Voltage Variety Controllable excitation settings engine should be no more than 2% rated voltage.Uncontrollable excitation settings engine should be no more than 5% rated voltage.2.3.11 空载额定电压、额定频率时, 线电压波形畸变率 无刷发电机组5 有刷发电机组102.3.11 Unloading Rated Voltage, Rat

22、ed Frequency, Voltage Wave Aberration Ratio Brushless Generator Units 5%Brush Generator Units 10%2.3.12 不对称负载要求：机组带一定的三相对称负载，在其中一相加上25额定相功率的纯阻性负载，当该相的总负载电流不超过额定值时应能正常工作，线电压的最大（或最小）值与三线电压平均值之差应不超过三线电压平均值的5。2.3.12 Dissymmetry Load Requests: The generator has definite 3 phase symmetry load, add the pur

23、e resistance load of 25% rated power on any of one phase, it shall work well when total load electric current of it is no more than rating. Wire voltages maximum （or minimum） minus average of 3 wires voltage should be no more than 5% of 3 wires voltage average. 2.3.13 机组在额定空载电压、频率额定时能直接起动下表规定的空载四极长鼠

24、笼型三相异步电动机。2.3.13 The generator unit can directly drive empty load quadrupole long rat type 3 phase asynchronism electromotor as stated of following list under rated empty load voltage and rated frequency. 表1 List 1机组额定功率PH（kW）Rated Power PH （kW）四级三相鼠笼式异步电动机（kW）（国家标准）quadrupole 3 phase rat type async

25、hronism electromotor （kW） （National Standard）四级三相鼠笼式异步电动机（kW）（可达水平）quadrupole 3 phase rat type asynchronism electromotor （kW） （Available Level）PH40 0.7 PH相近容量 Close Capacity50PH753075PH12055150PH250750.8 PH300PH3201102202.3.14 具有并联运行功能的机组，二台同型号、同功率的机组在额定功率因数的20100总额定功率范围内应能稳定地并联运行，且能平稳相互转移负载的有功功率和无功功率，其有功功率和无功功率的分配差度均不大于15。2.3.14 The generator units of parallel connection running function, 2pcs homotype, same power can steadily parallel connection running at 20%-100% total rated power range, also can stable transfer loads power and powerless, and the distributed balance between power