机器说明书范文Word格式.docx

1、 目 录catalogue概述. Summary技术特性参数. Parameter of Technical Characteristic机器构造 . Machine Construction使用和维护. Operation and Maintenance机器的运输和安装.Transportation and Installation of the Machine附图. Accompanying Diagram一概 述. Summary采用比例压力、流量控制。高压锁模采用蓄能器保压，提高生产力减少能耗。 Adopt proportional pressure and flowrate-cont

2、rol. High pressure clamping takes advantage of accumulator to maintain certain pressure, so the prolificacy will increase and the energy consumption will reduce.水平三工位回转装置。较大的回转工作台，达到一模多腔的目的，使机器具有高的生产效率。Three horizontal station lifting finder. Large lifting finder bench enables multi-cavity mould ava

3、ilable and high efficiency will be achieved.在电控及气动系统中设计预留了瓶底抽插芯动作，只要适当增加附件就可使用三片模具，成型具有较深底凹的制品。 The pulling/inserting core motion against the bottom of the bottle is designed in advance in the electric control and pneumatic systems. So, three piece mold may be used if only proper accessories are add

4、ed. The completed product will be concave in the bottom.具有低压模具保护系统，芯棒脱模检测的电气保护系统和安全操作保护系统。It has low pressure mold protection system, electric protection system for inspecting bar draft and safely performing protection system.在机器、液压、电控、气动上，多处设有可调环节，以满足不同制品的工艺要求。The adjust parts in machine, hydraulic

5、 pressure, electric control and pneumatic control may meet various products workmanship requirements.瓶口平整、易密封，无浇口废料，外观光洁。加工后，制品不需修整。The bottle mouth is level and easy to seal up. No gate waste will be left and the appearance will be bright and clean. The product will not need repairing after process

6、ing.原料适应性强，可成型大部分热塑性塑料，如PE、PS、PC、PAN等。由原料直接制得圆形、方形、椭园形等形状容器。The material is excellent in adaptability. It can be molded into most thermoplastic such as PE、PS、PC、PAN etc and different shapes（including rotundity, square and oval vessels etc.） can be made directly from the material.二、技 术 特 性 参 数. param

7、eter of technical characteristic生产能力（按每工位于100毫升3只计）Production ability （） 600pcs/h理论注射容量 Injection Volume 125cm3螺杆直径 Screw diameter 38mm塑化能力（PS） Plasticizing capacity （PS） 14g/s注射速率（PS）Injection rate （PS） 150g/s喷咀直径 Nozzle diameter SR10mm注射合模力Injection clamping force 250kN吹塑合模力 Blowing clamping force

8、 46kN注射、吹塑模行程Injection, blowing stroke 120mm脱模行程 Ejection stroke 160mm最大注射行程 Maximum injection stroke 150mm最大模具平面尺寸（长X 宽）Maximum mold plane size （lengthwidth） 320320mm最小模厚Minimum mold thickness 240mm整机中心高The height of the unit center 1135mm最大注射压力Maximum injection pressure 170MPa液压系统工作压力Working press

9、ure of the hydraulic system 14Mpa油箱容积 Oil tank capacity 200L料筒总加热功率Overall heating power of the barrel 5KW主电机功率 Main motor Power 15KW工作循环周期 working cycle 18 s空循环时间（不包括注射部分）Idle cycling time （excl. injection part） 6 s模具加热功率 Mold heating power 2.8KW压缩空气排量Displacement of the compressed air 0.5m3/min压缩空

10、气压力Pressure of the compressed air 1.0MPa冷却水用量 Cooling water amounts 3m3/h机器尺寸（长宽高）Machine size （lengthwidthheight） 2.61.42.2m机器重量Weight of the machine 约3.5T注：因技术改进，以上参数如有变化，恕不另行通知。Note: Dimensions and specifications subject to change without notice in accordance with our policy of continuous product

11、 improvement.三、机 器 的 构 造. Machine Construction本机为卧式注射吹塑中空成型机，主要由注射装置、注射合模装置、吹塑合模装置、回转装置、脱模装置、前机架、后机架、安全门、液压系统、气路系统、模温控制器、水分配器、电控装置及配套的模具等部分组成。外形见附图。This machine is horizontal injection blowing hollow forming machines, mainly made up of injector apparatus, injection clamping apparatus, blowing clampi

12、ng apparatus, swivel gear, front rack, rear rack, safe door, hydraulic system, gas path system, mold temperature controller, water distributor, electric control gear, and molds for parts etc. See the drawing for the external form.注射装置（） injector apparatus注射装置主要由加热料筒、螺杆、喷嘴、注射座、（注射油缸）、液压马达和移座油缸等组成。The

13、 injector apparatus is mainly made up of heating barrel, screw, nozzle, injection base, （injection oil tank）, hydraulic motor and active base cylinder etc.本装置采用双缸注射，液压马达直接驱动螺杆转动的结构。螺杆转速可通过调节通过比例流量阀（在0150rpm 内）进行调速，预塑背压可通过调节节流阀来加以改变，以适合不同树脂种类和不同制品的要求。 This unit features injection of double jars and t

14、he screw rotation driven directly by hydraulic pressure. The screw rotation speed may be adjusted through proportional flow valve （from 0 to150rpm）. The preplastication pressure may be altered through throttle valve to meet the requirements for different resins and products.本装置的螺杆和料筒均采用优质氮化钢经离子氮化处理，

15、使用寿命长，螺杆头部装有止逆环，可减少注射时物料沿螺杆的回流。The screw and gunk of the unit are treated with good nitrided steel and are characterized long service life. Its top is installed with backstop loop, which may lead to reduces the material going back along the screw in the time of injection整座前进或后退由移座缸驱动实现，操作时，根据需要安排移座动

16、作，以实现前加料、后加料和固定加料三种加料方式。本机设定采用前加料方式。The units going forward or backward can be achieved by way of the vat driving it. If operation occurs, set the motion according to the requirement and the three adding material modes （front adding, back adding and stable adding ） may be realized. The mode of front

17、 adding material is set for the machine.注射座可围绕回转中心扳转一定角度，以便装拆螺杆，清洗料筒，及方便安装模具。 The injection holder may round center of gyration for certain angel, which brings convenience to install/remove the screw, rinse the barrel and install the mold.料斗可横向移动，当需要换树脂种类时，松开紧固螺钉，把料斗向后侧移出，以清除其内的剩余树脂，再移回到原来的位置，用螺钉固定后

18、，即可加入新的树脂进行工作。The gunk can move laterally. If its time to replace resin, loose the fastening screw and move backwards to clear the remaining resin, then move it to the original position and fix the gunk with screw and another resin may be added to the gunk.注射、吹塑合模装置（）injection, blowing clamping devi

19、ce本机合模装置属液压式结构，主要由导柱、动模板、支承板、锁模油缸等组成。This device adopts hydraulic structure and is mainly made up of guide pole, movable platen, support plate and clamping cylinder etc.为提高生产率和减缓冲击，移模速度采用快慢的程序。快合模和快开模时，用大、小泵双泵供油，合模速度最快可达0.08M/S，开模最快可达0.15M/S。慢速开、合模由小泵单独供油。注射开合模和吹塑开合模各有节流阀匹配两者的开合模速度。同时，要确保开模时，吹塑模先动，合

20、模时，注射模先动。To increase production efficiency and reduce the impact, mold closing/opening speeds adopt fast-slow procedure. The oil is supplied through small double-pump for fast clamping and fast opening mold and the clamping speed can reach 0.08M/S, 0.15M/S for opening mold. The oil is solely supplie

21、d through small pump for slow opening mold and clamping mold. Mold open/closing and blowing open/closing are performed through fitting throttles with certain mold closing/opening speeds. Blowing mold goes first for opening mold and injector mold goes first for clamping mold.为满足注射模锁模力的要求，注射合模油缸上部设有增压

22、缸，当模具上下两部分贴紧后，行程开关发出信号，换向阀切换，油泵向增压缸上腔供油，实现对注射合模油缸上腔的增压，达到高压锁模的要求。注射、吹塑时，蓄能器回路也同时接通，补充锁模油路的泄漏，确保锁模压力。To meet the requirements on mould locking force for injector mold, the pressure cylinder is installed in the upper oil cylinder for injector mold. When the upper and down molds stick to each other, th

23、e stroke switch will give off signal and the reversing valve will switch and the oil pump will supply oil to the upper cavity of the pressure cylinder. In this way, the upper cavity of the oil cylinder of the injection clamping mold will boost pressure and high pressure clamping will be achieved. Wh

24、en injection and blowing is carried out, the circuit line of the accumulator shall be connected so that the leakage in the clamping line can be supplemented and the clamping pressure can be insured.合模装置具有低压模具保护功能，在模具两部分尚未贴紧时，锁模油缸不会进入升压锁模状态，此时如果在模腔内有硬物顶住，模具即不会合紧，而由电气控制系统发出警报，使操作人员得以排除故障。The clamping

25、equipment has protecting function of low pressure mold. The clamping cylinder will not enter the condition of rising pressure for clamping mold with the two parts of the mold do not keep close to each other. At that time, if there is hard substance blocks in the mold cavity, the electrical control s

26、ystem will sound the alarm and the mold can not clamp, which enables the operator to remedy the trouble.转位装置（） turn device注吹转位装置主要由转位分度箱、转塔、拔叉、转盘、芯轴等组成。模具芯棒水平安装在转塔的三边上，转塔注射合模油缸实现“上升转位120o下降”的间歇回转运动，将注射、吹塑、脱模三个工艺过程联系在一起。转塔升降由注射油缸带动完成，转塔回转达120o由转位分度箱完成。回转运动是通过滑块曲柄机构，拔叉转盘来完成，转塔抬起，拔叉就卡入转盘槽内，滑块由油缸推动，转动曲柄

27、、拔叉shifting fork、转盘urntable、芯轴central spindle，使转塔回转达120o，回转到位，行程开关发出信号，转台下降，拔叉与转盘脱开，曲柄复位，为下一循环做准备。各动作速度均可通过电脑控制比例流量阀来调节，动作切换由行程开关发讯控制。The injection-blowing turn device is made up of dividing box, turret, shifting fork, turntable and central spindle. The die bars are installed horizontally in the thr

28、ee sides of the turret. The turret injection links the injection, blowing and clamping through intermittent rotary motion of “risingtransmissiodescending”. The rising and descending of the turret is realized through moving injection cylinder while the turrets rotary motion is realized through the dividing box.转塔分度定位先由转位分度箱上油缸推动，然后由定位调节螺钉实现精定位，定位精确可