模具验收标准及相关标准文件.docx

1、模具验收标准及相关标准文件模 具 使 用 手 册USERS MANUAL客户模号MOLD NO. 产品名称PART NAME. 产品编号PART NO. 好年华模号TK MOLD NO. 制订: 审核:content 一模具资料MOLD INFORMATION2二模具使用说明OPERATION INSTRUCTION3-9三模具维护保养MAINTENANCE INSTRUCTION10-12四注塑工艺参考卡MOLDING TECHNIC SHEET13-14五附件/备用清单ACCESSORIES LIST15六模具检验单OA INSPECTION REPORT16-17七用户意见反应书CLIE

2、NTS COMMENT AND SUGGESTION18八附件 ACCE SSORIES 模具构造简图MOLD STRUOTWRE19 上模运水示意图COOLING DIAGRAM OF CAVITY SIDE20 下模运水示意图COX2OLING DIAGRAM OF CORE SIDE21手册内容一模具资料MOLD INFORMATION模号 胶料Mold No. Plastic material 每啤件数 收缩率Number of cavity shrinkage： 每啤重量： 上模钢材：Shot weight cavity steel 水口流道重量： 下模钢材 Runner and s

3、prue weight core steel 模具尺寸：mold dimension：Width mm x Height mm x thickness mm.模具重量 mold weight ： kg 最少开模行程 minimum daynight： mm 顶针板行程ejector stroke： mm 唧嘴偏左/偏右/中心 sprue offset： mm 法兰直径Locating rings diameter： mm 高度height： mm 唧嘴球面半径和孔径Sprue bushing：SPHR mm & mm 码模Mold mounting method:凸边宽度Flange widt

4、h mm坑深 Clamping Slot depth / mm x高height / mm 丝孔 Screw holes x 中心距distance between centers .mm吊模孔 喉嘴 配机型Eyebolt： Water connection: Suitable machine size： 手册内容二模具使用说明THE OPERATION OF MOLD1.注塑机要求Injection Machine Spec注塑机 Injection Machine机型Type of MachineHNH啤机: 客户啤机:法兰直径 Locateing Ring Dia mm唧咀Sprue S

5、R 唧咀孔sprueSR mm炮咀伸入量Nozzle Movement Distance mm顶棍孔直径 Ejector Hole Dia mm顶出行程 Ejector stroke mm2. 模具的构造特点MOLD STRUCTURE流道类型 Runner Method冷流道Cold 热流道Hot热流道品牌Hot trademarkDME YUDO MoldMaster HASCO 其它 other：_手册内容二模具使用说明THE OPERATION OF MOLD水口类型Gate Method直接入水Direct潜水Submarine gate针点Pin point侧水Edge gate

6、封针Valve Gate细水转侧Pin point transfer side gate模具类型 Type of mold base 二板模 2 plate 倒 装 Reverse 三板模 3 plate 模胚/钢材Mold Base/Material上模板 Cavity plate：_ _下模板Core plate：_ _模胚品牌Mold Base trademarkLKM 其他other_钢材 / 硬度Material / Hardness上模Cavity :_48_ _/_52_HRC下模Core :_48_ /_52_HRC镶件Insert:_50_ _52_HRC行位Slide :_

7、HRC手册内容二模具使用说明THE OPERATION OF MOLD倒扣处理Under-cut Treatment斜边Angle pin 气/油压 Air / oil 弹前模 FloatinCAV.斜顶Cam 顶出 Ejector圆顶针Ejector pin 扁顶针Blade ejector 司简 Sleeve ejector 斜顶Lifter 直顶 Straight Lifter 推方 Stripper bar 推板 Stripper plate 推圈 Stripper ring 推板 Stripper plate 气拍 Air valve取产品方法Products Ejection 自动

8、落下Gravity Drop 手取 Manual 机械手Automatic Eject取水口方法Runner Ejection自动落下Gravity Drop 手取 Manual 机械手Automatic Eject手册内容二模具使用说明THE OPERATION OF MOLD运水Cooling 水Water 温水Hot Water 油 Hot oil 喉牙Thread standard英制BSP_yes_美制NPT_顶针板复位方式Return Method 弹簧 Spring 剑仔Early Ejector油压Hydraulic强迫 Compel手册内容二模具使用说明THE OPERATI

9、ON OF MOLD3模具的动作要点Mold action sequenceA. 开 模； Mold opening B. 油唧抽CAVITY (上模) ； Slide Extracted by Hydraulic Cylinder(Cavity)C. 油唧抽哥CORE(下模)；Slide Extracted by Hydraulic Cylinder (Core)D. 油唧回CAVITY (上模)；Slide Returned by Hydraulic Cylinder (Cavity)E. 油唧回CORE (下模)；Slide Returns by Hydraulic Cylinder (

10、Core)F. 顶出(顶针顶出)；Ejection (Ejector Pin)G. 顶针回；Ejector Pin Return动作先后顺序sequeneJKMAFLGJH. 热咀封针翻开；Hot Drop Valve Pin OpeningI. 热咀封针关闭；Hot Drop Valve Pin ClosingJ. 合模mold closingK. 射 胶；InjectionM. 冷却； CoolingN. 入气；Gas Injection L. 取件. taking part 手册内容二模具使用说明THE OPERATION OF MOLD开模动作注意mold opening notice

11、： 1、前模行位油唧，气缸需抽开到位后，才能开模； The cavity slide opened prior to the mold open；2、 前模 组行位，有动作先后次序的要求：先 抽开，后 抽开；最后 抽开；( )Cavity slides action order: the first ( )open, then( )open; at last( )open；3、此模分 次开模；开模次序见模具构造简图；mold opening sequence shown in the drawing of mold structure。顶出动作注意ejection notice:1、后模行位斜

12、边，油唧，气缸需抽开到位后，才能开场顶出；Core slide opened prior to the ejection2、后模 组行位，有动作先后次序的要求：先 抽开，后 抽开；最后 抽开；Core slides action order: the first( )open; then( )open; at last( )open3、此模采用二次顶出机构，先 顶出；后 顶出。Two step ejection on this mold, the first( )ejection; then( )ejection 4、此模有加速顶出机构；先 顶出；后 加速顶出。There is acceler

13、ate ejection in the mold; first( )ejection; then( )ejection手册内容二模具使用说明THE OPERATION OF MOLD合模动作注意mold closed notice:1、合模前，顶针板必须完全复位；Before mold closed, ejection plate must be returned completely2、顶针板完全复位后，后模行位才能开场复位；Ejection plate return completely prior to the core slides3、后模行位油唧，汽缸复位到位后，才能开场合模；Cor

14、e slides return completely prior to the mold closed action4、后模有 组行位，在复位时，有动作次序要求：先 复位，后 复位；最后 复位；Core slides action order: the first () return; then () return; at last () return5、行位复位动作： 在合模前完成； 在合模后进展；Cavity slides action: before mold closed after mold closed6、前模 组行位，在复位时，有动作次序要求：先 复位，后 复位；最后 复位；He

15、 order of cavity slides return: the first( )return, then( )return; at last( )return;手册内容三模具维护保养operation and maintenanceA. 使用模具考前须知operation notice：1、检查注塑机的各项技术参数设定是否正常；Check that molding parameter were set properly.2、装模前将注塑台炮筒后退；Retract the injection unit before mold mounting.3、调整注塑机动定模板间间距，使其大于模厚；

16、Adjust the distance between the platens: It must be larger than the mold thickness4、按模具上向上标志“ 所示，吊起模具放入动定模板之间，使模具的法兰先导入注塑机定模板上的定位孔中，再闭合机板，使模具紧帖于两机板之间。Lift the mold with arrow sign“ upward and set it between the platens. Insert the locating ring into center hole of the fixed platen.5、模具侧边同机板侧边平行，用压板及

17、螺丝固定模具于注塑机动定模板上。Before clamping the mold onto both platens, ensure that the mold is not tilted side way.6、锁模块后，进展开模、合模、试合模力，逐步调整锁模位置，逐渐升高锁模力并使连杆可以伸直。严禁在闭模状态下增大锁模力，以免损坏模具。Always check that P/L straps are removed before opening the mold. Check the clamping pressure by opening and closing the mold, inc

18、rease the platen daylight slowly till the link rods fully extend. Never increase clamping pressure while mold is closed; else molding machine will be severely damaged.手册内容三模具维护保养operation and maintenancea) 依?模具资料?调节注塑机顶出杆行程，使其恰当顶出产品。Adjust the ejector stroke according to “Mold Date Sheet and make su

19、re the parts can be ejected properly.b) 依运水示意图连接运水。Connect the cooling system as shown in the cooling diagramc) 依?工艺参数卡?为参照进展调机，直至啤出合格产品。Adjust the machine settings with reference to “Molding Parameter till quality parts are obtained.7、模具是热唧嘴的，要专业人员来驳线并检查温控箱等是否运行正常。If hot sprue are used. Operation o

20、f the temperature control must be checked.B维护保养1、落模前，对照末件检查模具；Compare with the last shot and inspect the mold thoroughly before dismounting.2、进展模具的外观检查保养；Inspect the molds external appearance and carry out maintenance:去除模具外外表、分模面、型腔外表、导柱外表、顶针底面上的油污杂物，粉尘及锈斑；Clean up oil stains, dirties and rusts on t

21、he external surfaces, parting surfaces and cavity surfaces, guide pins and ejector pins. 严禁用任何硬物，特别是金属物清理模腔杂物；Never use hard objects to brush or scrap the mold cavities； 3、清理模具冷却水道，使其畅通，且无积水在内；Purge the water channels to free them from water and blockage；手册内容三模具维护保养Operation and maintenance4、进展模具的光滑

22、检查；对模具的相对滑动局部添加光滑油。Grease and lubricate all sliding surfaces5、进展模具构造件的检查；Check the mold structure.检查模具的活动局部在动作时是否存在异常响声，各滑动局部运动是否灵敏，动作时有无振动及卡死；Check for abnormal noise during movement, ensure sliding action are smooth. There should be no vibration and jamming.检查导柱、导套、顶针、滑块等有无严重磨损现象，模具的光、薄、细部位有无缺损、开裂

23、、变形等；检查型腔外表及型芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断现象；Check for damages, cracks, deformations etc. in polished areas, thin or delicate parts. Check and report any scratches on the surfaces of cavities and cores, any new defects, any broken ejector pins and delicate parts.6、模具清擦干净，型腔外表喷涂防锈剂或防锈油脂，合模，收紧锁模片，落模,摆放在指

24、定位置；Clean up the mold, rustproof the cavity and core surfaces before closing the mold. Tighten the P/L straps and dismount the mold. Store as instructed.手册内容四注塑工艺参考卡MOLDING TECHNIC SHEET试 模 报 告模具编号: A06700 试模啤机: 海天200T 试模日期: 啤 塑 条 件第 1 次试 模 时 存 在 问 题建 议胶料/颜色 POM/黑料斗温度(OC)烧咀温度(OC)一炉温度二炉温度三炉温度尾炉温度前模温度

25、后模温度热水口温度射胶压一射胶压二射胶压三射胶压四保压一此模是属:正常啤塑 (满足消费时) 非正常啤塑时 (啤样办) 参加人员:模具工程师: 制作组长: 模具设计师: 保压二保压三射胶一速射胶二速模温测量:射胶三速射胶四速射胶五速保压速进料量(mm)切换位置一(mm)切换位置二(mm)热 咀热 流 道切换位置三(mm)切换位置四(mm)保压切换位置一(mm)背 压试模中途故障/上落模维修记录中途故障落障抢修后可试出中途故障要另行排期再试其它事故简述: 记录人: (试模组) 审 核: 倒索(mm)回料转速(RPM)射胶时间(S) 冷却时间(S)周期时间(S)模厚(mm)锁模力(TON)顶出行程(

26、mm)手册内容四注塑工艺参考卡MOLDING TECHNIC SHEETMOLD TRIAL RECORDMold No： Injection machine： Date： Molding ConditionTimes1Description of Problem OccurringSuggestEngineering Resins/ColorHopper Temperature()Temperature of Oven Nozzle()Temperature of Oven 1()Temperature of Oven 2()Temperature of Oven 3()Temperatur

27、e of Back Oven() Fixing Platen Temperature()Moving Platen Temperature ()Temperature of Hot Runner ()Injection Pressure 1Injection Pressure 2Injection Pressure 3Injection Pressure 4Reserving Pressure 1Application of the Mold: Normal Molding(For production) Abnormal Molding(Sample) Participants: Mold

28、Engineer: Tooling Made Leader: Mold Designer: Reserving Pressure 2Reserving Pressure 3Injection Rate 1Injection Rate 2Measuring of Mold Temperature:Injection Rate 3Injection Rate 4Injection Rate 5Rate of Pressure ReservingInjection Stroke (mm)Switching Position 1(mm)Switching Position 2(mm)Hot NozzleRunnerlessSwitching Position 3(mm)