1、 1 OF 13ISSUE MEMO ORIGINATOR DETAILS OF CHANGE DATEM GS1782 J. Sutera R. Wilkinson Complete Spec Update To Reflect 04-19-00 Year 2000 Environmental Conservation Initiatives, Reference Sections through Attachment photographs have been updated for Improved readability and understanding.N GS1981 J. Su
2、tera Revised Applicable Documents section 3, para 10 04-25-01 Mark Hebert to show replacement of p/ns 57B84492C01 and Chris Mikulski 57B833549T01 with a new 40” wide x 48” long skid p/n 57R833549T04 The New Motorola Global Std . Paragraph was reworded to reflect the change to a new Global standard p
3、allet size. Updated Para to include max load certification of Outer-Pack materials due to stacking loads. 2 OF 13TABLE OF CONTENTSSection Page Number1. Scope .32. Application .33. Standard Agency Rules & Applicable Documents.34. Drawing Reference.35. General Packaging Rules.36. Compliance.57. Static
4、 Sensitive Material-Special Handling Requirements.68. Environmentally Responsible Packaging Requirements .79. Banned and Restricted Materials .810. Preferable and Non-preferable Packaging Materials.8Attachments:I Label Placement.10II Label Placement.11III Label Placement (Various Shaped Shipments).1
5、2IV Figure 2. Electrostatic Shielding .13Figure 3. Electrostatic Shielding Bag.13Figure 4. JEDEC-14/Symbol.13 PACKAGING REQUIREMENTS FORINBOUND SHIPMENTS TO MOTOROLA 3 OF 131. SCOPEThis Standard defines the Packaging Rules, Requirements and Guidelines of Motorola Communications Enterprise.2. APPLICA
6、TIONThese packaging procedures apply to shipments to Motorola Inc.They also apply to drop-shipments between suppliers of Motorola and to offshore supplier shipments.3. STANDARD AGENCY RULES and APPLICABLE DOCUMENTSThe following methods and their respective Rules and Regulations for packaging apply,
7、including the Guidelines for Environmentally Responsible Packaging:1. Truck, (Common Carrier): Rules and regulations as required in the “Interstate Commerce Act,” Title 49 C., Part , and National Motor Freight Classification.2. Truck, (United Parcel Service): UPS; Parcel Post.3. Air Freight: (Civil
8、Aeronautics Board) Title 14 Code of Federal Regulations Parts 200 through 325.4. Cargo Carrier: Title 49 Codes of Federal Regulations Parts 1000 through 1199.5. Motorola- Guidelines for Environmentally Responsible Packaging, EHS Guideline No. 2, Motorola Corporate EHS Manual. Motorola Internal Web s
9、ite path via select Manual / Guidelines / Environmentally Responsible Packaging EHS Guideline .6. Local regulations in country of origin.The following Documents noted within this spec also apply:7. 12M13933A01Motorola Receiving Bar Code Specification8. 12M02897W18 Motorola Restricted and Reportable
10、Materials Disclosure9. MIL-B-81705B, Mil Standard for Static Sensitive Devices10. Motorola Standard Pallet Drawing 57R833549T044. DRAWING REFERENCEThis Standard shall appear as a specification note on all piece part drawings. Specific packaging notes, when specified on the Motorola drawing, may take
11、 precedence over this Standard, however, only in areas of conflict. HOW TO SPECIFIY ON MOTOROLA DRAWINGS: 12A10601A Packaging Requirements for inbound shipments to Motorola.5. GENERAL PACKAGING RULES All piece parts shall be packed in a serviceable, conveyable container of proper strength. Container
12、 strength shall be indicated in the box certificate identification that is stamped on the carton. (See Section for static sensitive components.) The size of the container is contingent on the part size. The maximum overall container size limitation is 24”L x 24”W x 24”H, (61.0 cm L x 61.0 cm W x 61.
13、0 cm H). Maximum container size limitations are not applicable for parts larger than 24” in any direction. Supplier must discuss large part issues with Motorola prior to shipment, to secure agreement. The minimum overall container size limitation is 6”L x 6”W x 3”H, (15.2 cm L x 15.2 cm W x 7.6 cm H
14、). For all containers, an efficient product to package ratio shall be maintained by using the minimum amount of packaging necessary for functional requirements. All non-value added packaging materials shall be eliminated. The weight of a container, filled with product, shall not exceed 50 lbs., (22.
15、7 kg.). Outer-pack material should be certified for maximum load (stress or cumulative weight) due to stacking multiple layers of materials on pallets. For packages with product weighing greater than 50 lbs. (22.7 kg) the corrugated containers shall be certified for the weight being shipped and be c
16、learly marked with Icon symbology recommending two persons lift the container or use a handcart. For plastic packaging, including shrink-wrap and reusable containers, 25% post-consumer recycled content shall be used. The recycling symbol, including text describing the recycled content, shall be disp
17、layed on packaging. Recycled content for corrugated should adhere to the table below.Recycled ContentMinimumMaximumSingle Wall 30% 50%Double Wall 70%Triple Wall 30% 70% All packaging shall consist of environmentally responsible materials and adhere to the requirements of:?Refer to Section Environmen
18、tally Responsible Packaging in this document.Refer to Section Banned and Restricted Materials in this document.Refer to Section Preferable and Non-preferable Packaging Materials in this document. Parts shall be packed within the conveyable corrugated container to prevent damage during shipment. Dunn
19、age (loose packing material used to protect parts from load shift and in-transit damage) shall contain the highest recyclable content possible, consist of readily recyclable and/or reusable material, and be kept to the Minimum amount necessary for functional requirements (See Section for Preferable
20、Materials List). When tissue or paper wrap is used, the enclosed part quantity shall be marked on the outside of the wrapping (for static sensitive components see section . Parts subject to contamination, such as plated parts, shall be packed in plastic bag or equivalent within the container. Silver
21、 plated parts shall be packed with a camphor cloth, (or equivalent), to prevent tarnishing. All intermediate packaging should be free of harmful substances that would affect solderability. Parts that are difficult to stack shall have a cardboard or corrugated pad between layers. Containers shall not
22、 be filled above the top edge of the container. Special packing instructions, other than those listed here, are to be specified on the Motorola Component part drawing, purchase order and/or specified at the time of quotation. Any change in the packaging must be brought to the attention of Motorola f
23、or review prior to its use. All Motorola production material must come to the Receiving Department through a valid purchase order. It is necessary that all purchase orders contain only one Motorola part number. All boxes require the following tracking information on either end of the container (excl
24、uding the top and bottom): Motorola part number, purchase order number, correct box number (Example: the box for a shipment of 5 containers shall appear as: box 1 of 5, Box 2 of 5, Box 3 of 5, Box 4 of 5, Box 5 of 5) see attachment II. Motorola will furnish tracking labels upon request. When more th
25、an one Motorola part number is packed within an outside master carton, the inside conveyable cartons shall have the Motorola part number, purchase order number, and correct box quantity on them. The quantity of the entire contents shall be indicated on the outside of the master carton. Bar coded lab
26、els are the preferred method of labeling the order for shipment and must adhere to the guidelines described in Motorolas Receiving Bar Code Specification 12M13933A01. The packing list shall be attached to the outside of the container, (See Attachments I and II), in an appropriate envelope and in a l
27、ocation accessible to Receiving personnel, or the incoming documents shall be in the possession of carrier personnel to facilitate processing the material by Receiving personnel. Special handling instructions, such as “FRAGILE”, “THIS SIDE UP,” etc., shall be clearly visible on the container. Hazard labeling must comply with Title 49 codes of Federal and State Regulations or an equivalent National Regulations or International Standards. The actual Country of Manufacture must be marked on all
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