1、 Cylinderhead cover - dismountedA1-4) 拆下的气门室盖(内)A1-5) 发动机,安装在机舱内 Engine in its compartment107.缸体/ Cylinder blocka) 材质 Materialc) 最小重量 Minimum weightg没有曲轴轴承盖、轴承盖固定螺栓、缸筒和油底壳 Without crankshaft bearings caps, with fixing studs of bearing caps, of cylinderhead and of oil sumpA3-1) 裸缸体从上面看 Bare cylinder
2、block seen from aboveA3-2) 裸缸体从下面看 Bare cylinder block seen from underneathA3-3) 裸缸体右侧看 Bare cylinder block seen from right hand sideA3-4) 裸缸体左侧看 Bare cylinder block seen from left hand sideA3-5) 从正时侧看到的裸缸体 Bare cylinder block seen from timing sideA3-6) 从飞轮侧看到的裸缸体 Bare cylinder block seen from flywh
3、eel sideA3-7) 曲轴轴承盖 Crankshaft bearing capsA3-8) 发动机缸体油底导油装置 Oil deflector on engine block如果可拆卸/IF DISMOUNTABLE108.缸体最小高度/ Min. height of the cylinder blocka)安装油底壳平面到缸垫平面之间 Between sump and headgasket planesmmIII-C1) 高度测量/ Height measurementb) 曲轴中心线到缸垫平面之间 Between crankshaft centrelineand head gaske
4、t plane109.缸套 / Sleevesa) 加套缸体 Sleeved cylinder block是/ Yes否 / NoC3-8) 拆下的缸套 Sleeve dismountedb) 材质c) 类型 Type湿式Wet干式Dry110.活塞/ Pistonb) 活塞环数量 Number of ringsb1) 活塞环厚度 Thickness of rings+ 0.1-0.05 mm带活塞环、肖、卡子、轴承With pin, bearing, clips and ringsd1) 最低压缩高度 Minimum compression heightA4-1) 活塞,从顶部角度 Pist
5、on from topA4-2) 活塞,从底部 bottomA4-3) 活塞环 Piston ringsI-D1) 活塞销 Piston pinI-D2) 最低压缩高度111.连杆/ Connecting roda) 材质 Materialb) 大端类型 Big end typec) 大端内径(无轴瓦) Interior diameter of the big end (without shell bearings)+0.1- 0 mmd) 轴间的长度 Length between axes+ 0.1 mme) 最小重量A5-1) 连杆,从大端侧 Connecting rod from on
6、big end sideA5-2) 连杆,从小端侧 rear on small end side112.曲轴/ Crankshafta) 生产类型 Type of manufacturec) 制造工艺 Manufacturing process铸造Cast锻造Forged原材料加工Machined from rawf) 轴承直径 Diameter of bearingsg) 轴承盖材质 Bearing caps materialh) 裸曲轴的最小重量 Minimum weight of bare crankshafti) 曲柄轴直径 Diameter of crank pinsC6-1) 从曲
7、轴前 Crankshaft from frontC6-2) 从曲轴后 rear飞轮/ Flywheelb) 最小重量带固定螺丝和启动环With fixings and starter ringc) 起动环的外直径 External diameter of the starter ring+ 3 mmd) 起动环的齿数 Number of teeth of the starter ringe) 起动环的厚度 Thickness of the starter ring+ 1 mmA7-1) 飞轮图片,从前 Flywheel from A7-2) 飞轮图片,从后113.气缸盖 / Cylinderh
8、eadb) 最小高度 Minimum heightc) 测量位置 Where measuredd) 进气门和缸垫平面之间的角度 Angle between intake valve and cylinder head gasket plane and exhaust valvedeg+30e) 排气阀和缸垫平面之间的角度 Angle between exhaust valve and cylinder head gasket plane and exhaust valvef) 燃烧室最小容积 Minimum volume of a combustion chamber and exhaust
9、valveg) 最小重量带凸轮轴轴承盖,轴承盖螺栓,缸盖罩,歧管With camshaft bearings caps, fixing studs of bearing caps, of cylinderhead cover, of manifoldsA8-1) 从顶部看到的裸气缸盖 (凸轮轴侧) Bare cylinderhead seen from top (camshaft side)A8-2) 从底部看到的裸气缸盖 (燃烧室侧) Bare cylinderhead seen from underneath (chamber side)A8-3) 从进气侧看到的裸气缸盖 Bare cyl
10、inderhead seen from intake sideA8-4) 从排气侧看到的裸气缸盖 Bare cylinderhead seen from exhaust sideA8-5) 从正时侧看到的裸气缸盖 Bare cylinderhead seen from timing sideA8-6) 从飞轮侧看到的裸气缸盖 Bare cylinderhead seen from flywheel sideA8-7) 燃烧室 Combustion chamber进气 / INTAKE气缸盖端口图纸-对尺寸的公差: +/-1%Drawings of cylinder head ports - t
11、olerances on dimensions : I-K1) 气缸盖,歧管侧/ Cylinderhead, manifold side排气 / EXHAUST +/-1% I-L1) 气缸盖,歧管侧/ Cylinderhead, manifold side402.燃油泵(高压油泵 ) / Fuel pump(High pressure)仅适用于直喷发动机 Only applicable to GDI enginea) HP(高压油泵)泵凸轮升程(卸载凸轮轴)毫米 HP pump cam lift in mm (dismounted camshaft)旋转角度(度)Rotation angle
12、 (degrees)推起/ Lift(+ 0.05 mm)推起 / Lift- 5+ 5- 10+ 10- 15+ 15- 30+ 30- 45+ 45- 60+ 60- 75+ 75- 90+ 90- 105+ 105- 120+ 120- 135+ 135- 150+ 150- 165+ 165- 180+ 180D2-1) 燃油泵 - 拆下状态 Fuel pump(s) - dismountedD2-2) 燃油泵 - 在安装位置 Fuel pump(s) - in its location114.燃油喷射 - 电子产品/ Fuel feed by injection - ELECTRON
13、ICSa) ECU注册于官方套件 ECU registered in official kit直接 Directb) 喷油器 Injectorsf1) 位置 Position缸盖 / Cylinder headc) 发动机控制系统传感器列表 List of engine control system sensorsC1C15C2C16C3C17C4C18C5C19C6C20C7C21C8C22C9C23C10C24C11C25C12C26C13C27C14C28d) 发动机控制系统的执行器列表 List of engine control system actuatorsA1A8A2a9A3A
14、10A4A11A5A12A9-1) 喷射系统 Injection systemA6A7A9I-I1) 传感器和执行器的位置 / LOCATION OF SENSORS AND ACTUATORS115.凸轮轴/ Camshaftc) 驱动方式 Drive systeme) 轴承直径g) 凸轮尺寸 Cam dimensions进气Intake排气ExhaustA =B =A和B的公差值必须与表内数值相符 The tolerances must be used with the same sign for A and Bh) 最小重量kg116.正时 / Timinga) 理论间隙 Theoret
15、ical clearanceb) 凸轮升程/毫米(卸载凸轮轴) Cam lift in mm (dismounted camshaft)c) 最大气门升程 Maximum valve lift不包括326a项理论间隙with clearance according to Art. 326a+ 0.2 mmC10-1) 凸轮轴 拆下 Camshaft - dismountedC10-2) 凸轮轴 拆下C10-5) 摇臂 拆下 Rocker arm dismountedIII-J2) 摇臂 - 特征尺寸 Rocker arm typical dimensionsC10-6) 挺杆 拆下 Tappe
16、t dismountedIII-J3) 挺杆 特征尺寸 Tappet typical dimensionsC10-7) 正时皮带或链条 拆下 Timing belt or chain dismounted明确说明/Specify齿节/ Nb的齿/长/宽Pitch / Nb of teeth / Length / width117.进气 / Intakea) 歧管材质 Material of manifoldb) 歧管元件数量 Number of manifold elementsb1) 歧管的内部容积 Internal volume of manifold+ 0.1 dm3b2) 歧管的最小重
17、量 Minimum weight of manifoldb3) 进气管节流阀的尺寸 Dimensions of the intake pipe at the throttle valve+ 0.25 mmd) 阀头的最大直径 Maximum diameter of the valve headd1) 阀头的角度 Angle of valve headdeg + 30 mine) 阀杆在导管内部分的直径 Diameter of valve stem in guide-0.2 mmf) 阀门长度 Valve length+ 1.5 mmA11-1) 进气歧管 拆下 Intake manifold
18、- dismountedA11-2) 进气歧管 拆下A11-3) 节气门 拆下 Throttle unit - dismountedA11-4) 节气门 拆下A11-6) 泄压阀 拆下 Pressure relief valve - dismountedA11-7) 泄压阀 歧管上安装位置 Pressure relief valve Mounted on manifoldI-K4) 节气门的剖面图 Section drawing of the throttle-unit FIA pressure measuring tube in its location歧管的端口图纸 - 尺寸公差: + /
19、 -1Drawings of manifold ports - tolerances on dimensions : III-K2) 歧管,缸盖侧 / Manifold, cylinderhead side III-K3) 歧管,进气口横截面/ Manifold cross section定义251-2.3.4DEFINITION 251-2.3.4118.排气/ Exhaustc) 歧管出口的内部尺寸 Internal dimensions of manifold exit+ 2.0 mm如果是原装未加工/ if raw or fabricatedc1) 管的最小厚度 Minimum thickness of tubese) 阀门的最大直径 Maximum diameter of the valvee1) 阀头的角度f) 阀杆在导管内部分的直径g) 阀门长度A12-1) 排气歧管 拆下 Exhaust manifold - dismountedA12-2) 排气歧管 拆下 III-L2) 歧管,缸盖侧/ Manifold, cylinderhead side119.冷却系统/ Cooling systema) 水泵的类型和来源 Type and origin of
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