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沃尔玛产品检验标准docWord文件下载.docx

1、3000双及以内的订单不需要测试女鞋高跟按4.1.7需要进行疲劳和撞击测试的,不论订单量多少,均应测试Manual Name: Walmart USA Footwear Revised: April 2010 4 Footwear Production Testing Process 生产测试流程不合格,则提交纽约申诉办公室处理第二次测试合格或基本合格装运注释1:根据3.3.1生产测试鼓励措施2:童鞋必须在每个生产步骤进行限制物质的测试3:直接进口或第一手成本订单需要在装运前进行POCO测试,本土订单在配送到各门店之前进行POCO测试(参加3.3.2)NOTE Refer to Section

2、 3.3.1 Production Testing Incentive Program incorporated into Production process.NOTE Childrens items are tested for restricted substances at each production accumulation level.NOTE Direct Import and First Cost orders require testing (POCO) prior to shipment to the states. Domestic landed orders req

3、uire Warehouse Testing (POCO) prior to allocation of order to the stores (refer to Section 3.3.2 of this manual).Manual: April 2010 5 In-Store Quality Audit Process 场内测试流程注释:所有的商品每年至少从商品抽样一次。补货商品根据供应商的表现(3.3.1部分)每年抽取1或2次NoteAll items pulled from the store at least 1 x per year.Replenishable items pu

4、lled from the store 1 or 2 times per year based on Supplier performance (refer to section 3.3.1 of this manual) WM USA Footwear Revised: April 2010 6 Footwear Production Warehouse Testing (POCO) Process仓库测试(POCO)流程关键沃尔玛不合格生产样品有一项安全/规定要求检测不合格 April 2010 73.2 Footwear Pre-Production/Component Testing

5、鞋产前/部件测试It is the Suppliers responsibility to ensure that all footwear components and/or pre-production samples are submitted to the laboratory on a timely basis and no later than 60 days prior to the ship date.供应商应当确保及时且不迟于装船前60天将部件和样品送检。Footwear Components Testing must be completed for all items m

6、anufactured in Asia Pacific. Footwear components testing will only be conducted at a testing laboratory in Shenzhen, China (see Appendix C for location)亚太区产品必须进行部件检测,检测只能在深圳的实验室进行。. The Supplier does not have to wait until a purchase order is created to submit footwear components and/or pre-producti

7、on samples of the complete shoe for testing. Please enclose a copy of the quote sheet for each style or stock number when the purchase order(s) is not available.供应商可以不必等收到订单再送检,如果没有订单,请附报价单或者商品编码。3.3 Production Testing 生产测试Production samples submitted for testing must represent the actual product (c

8、omplete shoe) being made.送检的样品必须能够代表的实际生产的产品。if a change is made in factories, or if goods are split into different factories, production level testing must be accomplished for each factor如果更换工厂或者产品分派到不同工厂生产,生产测试应该分别各工厂进行Childrens items: Any change of materials or factory will require restricted sub

9、stance testing.儿童产品: 任何材料或工厂的更换必须进行严格的实质性测试。3.3.1 Production Testing Incentive Program for Suppliers 供应商生产测试激励(分类) Tier I Suppliers with 10% or less failures and no Critical Regulatory or Critical Walmart failures -One (1) Production test for up to 100,000 双. -One (1) additional Production test for

10、every 250,000 双 for P.O. over 100,000 双. -1 x year In-Store testing. I 类供应商 检测不合格率在10%或以下,且没有重大规定或重大沃尔玛不合格 - 10万双内一次生产测试 - 超过10万双的,每25万双进行一次测试 - 1年1次场内测试 Tier II Suppliers with any Critical Regulatory or Critical Walmart failures or with overall more than 10% failure rate:-Follow testing process out

11、lined in section 3.1-2 x year In-Store testing II 类供应商为有重大规定或重大沃尔玛不合格,或者总体不合格率超过10%:- 按3.1的要求进行检测 - 1年2次场内测试All performance criteria is based on a prior 12 months performance, but reviewed bi-annually. 检测结果根据之前的12个月计算,每2年审核一次。Note: Suppliers with 10 or less tests per year are Tier II Suppliers.每年测试在

12、10次或少于10次的为II 类供应商。3.3.2 Production Warehouse Testing (POCO) Prior to Distribution to Stores 派送前的仓库测试Failures for the following testing attributes are required to follow the POCO process:以下项目测试不合格必须进入POCO流程 Lead content in childrens shoes 童鞋铅含量 Formaldehyde in childrens shoes 童鞋含甲醛 Phthalates in chi

13、ldrens shoes 童鞋含苯二甲酸 Mechanical hazards for childrens shoes (small parts, sharp edges/points) 童鞋机械危害(小部件,锋利边/点) Traceability labeling in childrens shoes 童鞋标签可追溯性 Static skid resistance 静态防滑 Womens high heel fatigue and impact (component) 女鞋高跟疲劳和冲击 Womens high heel attachment strength 女鞋高跟附着强度 Steel

14、toe impact and compression tests 钢趾冲击及抗压测试 Static soak and wet flex waterproof tests 静态浸泡和湿弯曲防水测试 Non-marking for shoes with outsoles labeled as non-marking 无痕(大底标识无痕) Oil swell for shoes with outsoles labeled as being oil resistant (component) 油泡胀(大底标识防油) Temperature rating for boots labeled as bei

15、ng temperature rated 温度等级(靴子标识温度等级) Safety work shoes improper labeling 安全工作鞋(不恰当标识)3.4 In-Store Quality Audit Protocol 场内质量审核规定For the “Initial In-Store Quality Audit” representative sizes and a full color range of each style will be pulled from the stores. Additional testing of failed In-Store goo

16、ds (High Sampling Retest) may occur when the “Initial In-Store Quality Audit” results in a Critical Regulatory or Critical Walmart Test Failure (see High Sampling Retest section below). Refer to section 3.1 for the In-Store Quality Audit Process diagram.初始场内质量审核从商场内抽取代每款表性尺码和全部色系。重大规定和重大沃尔玛测试不合格可能导致

17、不合格产品的附加测试。参加3.1流程。The Initial In-Store Quality Audit 初始场内质量审核During the initial In-Store Quality Audit, all items will be pulled for testing as soon as they are available in stores. All applicable testing will be conducted, including Critical Regulatory and Critical Walmart compliance requirements

18、and performance testing.所有的产品测试所有的项目 High Sampling Retest 高样本复测A High Sampling Retest is conducted when an initial In-Store Quality Audit fails.初始场内审核不合格则进行高样本复测 Samples for High Sampling Retest of the failed product will be pulled and subjected to retesting for the failure attribute only (not full

19、testing) unless full testing is requested by Walmart. 高样本复测只测试不合格的项目,除非沃尔玛要求全部测试 订单量样品规模主要和重大的沃尔玛不良数量合格/不合格10,000 双以下 32 双 2 / 3 10,001 - 35,000 双 50 双 3 / 4 35,001 - 500,000 双 80 双 5 / 6 500,001以上 125 双 7 / 8 Important Note: Critical Regulatory failures have a “zero tolerance” level and any failure

20、 will result in a Product Recall from the stores. 注意:重大规定不合格实行“零容忍”,任何违规将导致产品召回。3.5 Walmart Exception Orders 例外订单Exception orders are buys made outside of the normal milestone deadlines in order to react to market direction or fashion trends. 例外订单是因市场导向或流行趋势而需要采购的非正常期限的订单。 Supplier is responsible to

21、 review all requirements to enable proper approval process as defined below before accepting an order.供应商在接单前应当确认符合以下规定的流程。The following table outlines the Testing Process for Exception Orders.例外订单的测试流程 定义预先批准测试要求标识快速采购Pre-made product from a Supplier. Product already produced at time of the buy. 产品

22、在下单时已经在产Walmart Dept VP/ DMM or Category Team Leader pre-approval required to be a “Pick Up Buy”. Testing lab must be notified by the Walmart Dept VP/ DMM or Category Team Leader of the “Pick Up Buy” before samples are submitted. 沃尔玛预先批准,且通知实验室Component/ Preproduction Testing not required. *Producti

23、on Testing required and must be submitted to the designated testing lab. Refer to Section 3.11 for required sizes to be submitted. Full color range for each style must be submitted. In Store Quality Audit is required. 无须部件/产前检验到指定实验室进行生产检验按3.11规定送样每款全色系 送检需要场内检验Supplier must indicate “Pick Up Buy” o

24、n the testing application form.供应商在检测申请上注明“快速采购” Test Order 试订单Small orders to test new item or concept. Goods have not been produced at the time of the buy. 之前未生产过的新产品的小订单Walmart Dept VP/ DMM or Category Team Leader pre-approval required to be a “Test Order”. Testing lab must be notified by the Wal

25、mart Dept VP/ DMM or Category Team Leader of the “Test Order” before samples are submitted. Component/ Preproduction Testing not required. *Production Testing required and should be submitted to the designated testing lab. Refer to Section 3.11 for required sizes to be submitted. Full color range fo

26、r each style must be submitted. In Store Quality Audit is required. Supplier must indicate “Test Order” on the testing application form供应商在检测申请上注明“试订单” 3.6 Test Report Ratings 检测报告评级PASS: The sample has no Critical Regulatory, Critical Walmart, Major, or Minor Defects合格:样品无重大规定、重大沃尔玛或重大或小的缺陷 MARGINA

27、L PASS: All products with Minor Defects and minor deviations from standards, as decided by the laboratory, will be rated “Marginal Pass”.基本合格:测试有小缺陷的小的偏离 Marginal Pass rating is an approval for Supplier to ship goods 基本合格供应商可以装运 In situations where numerous violations of approved standards continue,

28、 these ratings could result in future test failure 如果一再重复违规,则可能导致今后不合格. Suppliers should insure that they adhere to the Walmart Footwear Standards. 供应商应保证遵守沃尔玛鞋产品的标准 Walmart reserves the right to cancel any order with a Marginal Pass rating. 沃尔玛有权取消基本合格产品的订单 FAIL: The sample has Critical Regulatory, Critical Walmart, or Major Defects as defined in section 3.7 and as listed in Appendix A. 不合格:样品有重大规定不合格,重大沃尔玛不合格或者重大缺陷3.7 Defect Classification 缺陷分类Critical Regulatory Impacts product that is non-compliant with government regulations重大规定:

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