CQI-23 模塑系统评估 - 中英文版.xlsx

1、2017年度第1次2017/5/21特特殊殊过过程程模塑过程评估内内审审实实施施计计划划审核批准编制者：TOM编制日：2017-8-1部门姓名首会议签字末会议签字部门姓名首会议签字末会议签字*部MIKE*部ANDY*部RUID*部MARY*部ROSE*部ERIC1.内审目的：按CQI-15方法评估本公司的模塑过程，是否满足顾客要求。2.内审日期：2017-5-11123.产品范围：顾顾客客*汽汽车车产产品品4.内审依据：CQI-23 过程提问表、公司体系文件、过程控制文件、顾客要求、法规要求5.审核小组：组长：*审核员：*6.时间安排：日期时间适用打审核活动受审核部门/场所审核员05月11日周

2、四09:30-09:30首次会议二楼会议室全体10:00-15:30第第1部部分分-管管理理职职责责和和质质量量策策划划项目、工程*第第2部部分分-工工厂厂与与物物料料处处理理责责任任生产*第第3部部分分-工工作作审审核核-成成品品检检查查生产*05月12日周五10:00-14:00过过程程表表 A 注注塑塑成成型型生产*过过程程表表 G 设设备备生产*过过程程表表 H 产产品品测测试试生产*14:00-16:00审核员整理审核报告二楼会议室全体16:00-16:30末次会议二楼会议室全体7.本本次次内内审审的的结结果果将将于于 2017 年年 5 月月 21 日日公公布布。体系审核过程审核产

3、品审核Special Process:Molding System Assessment 特特别别过过程程：模模塑塑系系统统评评估估Facility Name 工厂名称*有有限限公公司司Address 地址*路路 18 号号Phone Number电话:0512-9999-8888Fax Number 传真:0512-9999-8889Type(s)of Molding Processes at this Facility工工厂厂的的模模塑塑类类型型:Process Table 过过程程表表 ANumber of Plating Employees at this Facility 工厂员工数

4、Injection Molding 注塑成型321人人Captive Plater自有厂(Y/N)YProcess Table 过过程程表表 BCommercial Plater商业厂(Y/N)NBlow Molding 吹塑成型Date of Assessment/评估日期:2017/5/31Process Table 过过程程表表 CVacuum Forming 吸塑成型Date of Previous Assessment 上次评估日期:Process Table 过过程程表表 DCompression Molding 模压成型Process Table 过过程程表表 ETransfer

5、 Molding 转移成型Process Table 过过程程表表 FExtrusion 挤塑成型Process Table 过过程程表表 GEquipment 设备Process Table 过过程程表表 HPart Inspection&Testing 产品测试Current Quality Certification(s):/现有质量体系认证TS 16949-2009Date of Re-assessment(if necessary)：有有效效期期2017-10-16Date of Re-assessment(if necessary)再次评估的日期（若需要）:Personnel Co

6、ntacted 个人联系方式:Name/姓姓名名:Title/职职称称:Phone/电电话话:Mike*有有限限公公司司139-Eric*有有限限公公司司136-Auditors/Assessors/审审核核人人员员/评评估估人人员员:Name/姓姓名名:Company/公公司司:Phone/电电话话:张张三三QA经经理理李李四四工工程程师师王王五五工工程程师师Number of Not Satisfactory Findings “不不满满意意”项项数数3 （不不满满意意 1/3 3/3）Number of Needs Immediate Action Findings “需需立立即即改改进

7、进”项项数数0Number of Fail Findings in the Job Audit(s)工工作作审审核核中中，“不不合合格格”项项数数4 （不不通通过过 1/4 4/4）Number of Process Table Items not meeting Minimum Requirements 列列表表中中不不满满足足最最低低要要求求的的项项数数:0Section 1-Management Responsibility and Quality Planning 管理职责和质量策划QuestionNumber提提问问编编号号Question 提提问问Requirements and

8、Guidance要要求求和和指指南南Objective Evidence客客观观证证据据Assessment 评评价价N/ASatisfactory/满意NotSatisfactory/不满意NeedsImmediateAction/需立即采取措施1.2Does the molder performadvanced quality planning?制造商是否执行先期质量策划？The molder shall incorporate a documented advanced quality planningprocedure.A feasibility study shall be perf

9、ormed and internally approvedfor each new part or process.Similar parts can be grouped into partfamilies for this effort as defined by the molder.After the part approvalprocess is approved by the customer,no process changes are allowedunless approved by the customer.The molder shall contact the cust

10、omerwhen clarification of process changes is required.This clarification ofprocess changes shall be documented.制造商应有先期质量策划程序。对每个新零件或过程进行可行性研究并进行内部批准。类似的部件可以分为零件系列，用于由模具商定义的这种工作。零件批准程序经客户批准后，除非客户许可，否则不允许进行任何更改。当需要澄清过程变更时，制造商应联系客户。流程变更的澄清应记录在案。已已经经建建立立了了项项目目管管理理规规范范，成成立立了了项项目目小小组组，实实施施了了注注塑塑作作业业策策划划、确

11、确定定了了注注塑塑工工艺艺、成成型型条条件件、作作业业指指导导书书1.5Are all molding related andreferenced specificationscurrent and available?Forexample:SAE,AIAG,ASTM,General Motors,Ford,andChrysler.所有成型相关和参考规格是否可用？例如：SAE，AIAG，ASTM，通用汽车，福特和克莱斯勒。To ensure all customer requirements are both understood and satisfied,the molder shall

12、have all relatedmolding and customer referenced standards and specifications available for use and a method to ensure thatthey are current.Such standards and specifications include,but are not limited to,those relevant documentspublished by SAE,AIAG,ASTM,General Motors,Ford,and Chrysler.The molder s

13、hall have a process toensure the timely review,distribution,and implementation of all customer and industry engineering standardsand specifications and changes based on customer-required schedule.This process shall be executed assoon as possible and shall not exceed two weeks.The molder shall docume

14、nt this process of review andimplementation,and it shall address how customer and industry documents are obtained,how they aremaintained within the molder,how the current status is established,and how the relevant information iscascaded to the shop floor within the two-week period.The molder shall i

15、dentify who is responsible forperforming these tasks.为了确保所有客户的要求都被理解和满足，制造商应具有所有相关的成型和客户参考的标准和规格可供使用和确保它们是最新的方法。这些标准和规格包括但不限于SAE，AIAG，ASTM，通用汽车，福特和克莱斯勒公布的相关文件。制造商应有一个过程，确保根据客户要求的时间表及时评审，分配和实施所有客户和行业工程标准，规格和变更。此过程应尽快执行，不得超过两周。制造上应记录评审和实施过程，并处理如何获得客户和行业文件，如何在组织内维护，如何建立现状，以及相关信息如何内两周的时间传达到车间。制造商应确定谁负责执

16、行这些任务。目目前前按按顾顾客客的的要要求求，来来设设置置作作业业参参数数，制制定定注注塑塑作作业业指指导导书书，暂暂时时没没有有相相关关的的行行业业标标准准要要求求1.8Has a valid product capabilitystudy been performed initiallyand after process change?在初始或过程变化后实施了有效的产品能力研究？To demonstrate each process is capable of yielding acceptable product,the molder shall perform productcapability studies for the initial validation of each process,after relocation of any process equipment,and aftera major rebuild of any equipment.The molder shall define what constitutes a major rebuild.In