制程过程IPQC检验控制计划中英文版.docx

制程过程IPQC检验控制计划中英文版.docx

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制程过程IPQC检验控制计划中英文版

制程过程IPQC检验控制计划中英文版

机种：

typeofmachine

KETTLE

MODELNO.:

XXX

samplingstandard抽样方案：

GB/T2828.1-2003

AQL:

Crit=（A）0Maj=（B）1.0Min（C）2.5

number

checkingitem:

检验需求/依据supportdocument

检验方法/计量工具checkingmethod/checking

samplesize

AQLlevel

remark

Process:

assembly

Providedepartment：

QC

version：

A/0

number：

PQC001

编号

Processname

fixed

Productfeatures

parameters

Keycontrolcharacteristics

检测方法

Testingtools

inspection

Controlmethod

samplingfraction

samplingfrequency

1

取检煲身/装配灯罩密封圈Takepotbody/assemblychimneysealingring

外观appearance

1.检查壶身是否有裂痕，刮伤，变形，凹点，卷边狗牙，水窗是否有反边不良。

Checkforcracksinpotbody,scratches,deformation,pits,edgedogteeth,badwaterwindowifthereisareverseside2.发热盘冷针无生锈，松动，蒸汽管钎焊不良等。

Hotplatecoldneedlewithoutrust,loose,steampipeandpoorsoldering.3.码仔焊接不良。

Codebadwelding4.密封圈装到位，不能有烂/脏污Sealingringinstalledinplace,therecanbebad/dirt

目測eyeballing

100%

Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

IPQC抽检spotcheck

2

组装水窗（右）Assemblethewaterwindow

外观appearance

1.水窗装到位不能有爆裂/顶白/丝印不良Longnoseplierswaterwindowisinstalledinplacecannothaveburst/white/screenprintingisbad

目測eyeballing

100%

Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

3

组装水窗（左）Assemblethewaterwindow

外观appearance

1.水窗装到位不能有爆裂/顶白/丝印不良Longnoseplierswaterwindowisinstalledinplacecannothaveburst/white/screenprintingisbad

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检记录

4

装配灯罩，锁灯罩扣位片，涂704硅胶（水泥电阻）Assemblyofchimney,chimneyscrewslice,with704silicagel（cementresistor）

外观appearance

1.检查灯罩整体是否完整,且灯孔外罩有无气泡。

2.锁灯罩扣位要扭紧/到位。

3..涂硅胶要均匀/锁水泥电阻要牢固。

1.Checkthelampshadeiscompletewhole,andlightholecoveranyairbubbles.

2.Lockthelampshadebucklefastening/inplace.3.Coatedsilicagelevenly/cementresistancetostronglock.

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

5

碰焊端子，装配开关装饰，放云母片Touchweldingterminals,decoration,assemblingswitchputmicasheet

碰焊机Touchweldingmachine

外观appearance

1.焊接面有方向，焊接顶面要平整/焊接面积不少于2/32.焊接牢固不能脱焊。

≥9kg的拉力3.装配开关装饰不能有裂痕/顶白/装不到位的现象。

1.Weldingsurfacehasdirection,topsurfaceisflatandlevel/weldingareaofnotlessthantwo-thirds

（2）weldingisfirmcannotdesoldering.Of9kgorpull3.Decorationassemblingswitchcannothavecrack/white/assemblydoesnotreachthedesignatedpositionphenomenon.

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

目測eyeballing

2PCS

2H

PQC抽检spotcheck

点焊机温度

作业温度330-390℃Operatingtemperature330-390℃

目測eyeballing/测量test

2PCS

2H

PQC抽检spotcheck

6

涂导热油，涂704硅胶（蒸汽管周边位置）Heatconductionoil,with704silicagel（aroundsteampipelocation）

夹具fixed

外观appearance

1.用夹具放在铝板平面紧贴涂导热油要均匀/不可有漏涂。

Paintedtheheatconductionoilwithfixtureonthealuminumplateplaneclosetohomogeneous/thereshallbenoleakage.2.硅胶不可漏涂Thesiliconedonotleak

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing/测量test

2PCS

2H

PQC抽检记录

7

装配蒸气管及锁电制螺丝Steampipeassemblyscrewsandlocktheelectricsystem

夹具fixed

外观appearance

1.电制组装线要牢固，螺丝要打紧/不可滑牙/漏打/用错螺丝。

Electricalsystemassemblylinewantsfirm,screwsarematter/nonslipteeth/play/usingthewrongscrew.2.蒸汽硅胶要装到位，不能有漏装。

2.Steamsilicagelpackinplace,therecanbenopacking.

目測eyeballing

100%

全检Allinspection

操作员自检

目測eyeballing

2PCS

2H

PQC抽检记录

8

锁指示灯线组合水泥电阻固定夹Cementresistanceclamplockindicatorlinecombination

电批ELECTRICSCREWDRIVER

外观appearance

1.电制组装插线要到位，不能松脱，Electricalsystemassemblylineisinplace,notloose2.锁水泥电阻固定夹要打紧/不可有松动/螺丝未打紧/螺丝滑牙等现象。

Cementresistanceclamplocktomatter/nothaveloosenotmatter/screws/screwthephenomenonsuchasslidingtooth.

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

9

插接连接线端子及灯线微型端子Insertedterminalsandlightlineminiatureterminalinsuccession

尖嘴钳nosepliers

1.插线不能松/插到位/应能承受5kg的拉力Plugwirecan'tloose/insertinplace,shouldbeabletobear5kgpullingforce2.插线区分：

L为红线N为黑线不能有插做.Plugwiretodistinguish:

ListheredlineNfortheblacklinecan'tbeinserted3.微型端子方向不能错位,且要插到位,排线整齐,Miniatureterminaldirectionnotdislocation,andtoputinplace,platoonline,

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

螺丝扭力Screwtorque

>5Kgf.cm扭力

目測eyeballing/测量test

2PCS

2H

PQC抽检spotcheck

10

插灯头到灯罩及灯线排位固定Lampholderinsertedintothelampshadeandlightlinepositionisfixed

尖嘴钳nosepliers

外观appearance

1.插灯头插到位不能有松出/灯线要排好Plugsocketpluginplacenotveeraway/lamplinetoline

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

11

指示灯连接线绑扎带Lightcabletiebelt

外观appearance

1.灯线排线整齐，再用扎带把灯线绑到温控器其固定扣位内扎紧/不能有漏扎Lightlinewiringtidy,withacabletietiedthelampwiretothethermostatwithinitsfixedbuckleatightlypacked/therecanbenoleakage。

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

12

内观结构检查Vipassanastructureinspection

外观appearance

1.检查内部排线要排好引线不能碰到发热盘。

Checktheinternalwiringtomakeawirewithouttouchinghotplate

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

2.端子要插到位，能承受5Kg的拉力Terminaltoputinplace,canpullunder5kg

目測eyeballing

2PCS

2H

PQC抽检spotcheck

目測eyeballing

13

装配底盖/锁螺丝Bottomcoverassembly/lockscrew

电批ELECTRICSCREWDRIVER

外观appearance

1.装下壳时注意不能压到引线。

2.盖底壳前要内检，确保里面无异物3.电制打螺丝要到位，不能有松动，滑牙，漏打，用错螺丝等。

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

螺丝扭力Screwtorque

>5Kgf.cm扭力

目測eyeballing/测量test

2PCS

2H

PQC抽检spotcheck

14

装配壶盖支架/锁手把螺丝Assemblethelidholder/lockingscrewsinhand

电批ELECTRICSCREWDRIVER

外观appearance

1.检查支架是否有缺胶，支架要装到位。

Tocheckwhetherthereislackofglue,stentstentputinplace.2.手把螺丝要打到位；不能松动/漏打/滑牙/手把不能有刮花等。

Handscrewtoplayinplace;Can'tplay/loose/leakageslidingtooth/handcannothavescratches,etc.

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

螺丝扭力Screwtorque

>5Kgf.cm扭力

目測eyeballing/测量test

2PCS

2H

PQC抽检spotcheck

15

组装按制推杆，组装开盖按制及锁螺丝Pushrodassemblyaccordingtothesystem,openassemblyaccordingtothesystemandlockscrew

电批ELECTRICSCREWDRIVER

外观appearance

螺丝扭力Screwtorque

1.检查按制是否有电镀不良/刮花Checkifthereisabadplating/scratchedbymeasure2.组装按制锁螺丝要到位/不能松/滑牙Assembledaccordingtothesystemtolockscrewinplace/can't/slidingtooth

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

目測eyeballing

2PCS

2H

PQC抽检spotcheck

>5Kgf.cm扭力

目測eyeballing/测量test

2PCS

2H

PQC抽检spotcheck

16

组装壶盖下盖，手把盖Assembledunderthelidcover,capinhand

外观appearance

1，不能漏放硅胶垫，手把盖其硅胶槽涂704胶后要及时装配硅垫，且用手把硅胶压平，不可松脱。

Cannotleakputsilicagelcushion,capinhandtoinatimelymannerafterthesilica704gluetankassemblysiliconpad,andflattenthesilicagelbyhand,notloosen.2.手把盖装配到壶盖支架的三个扣要到位，且不能有暴裂。

Handtocoverassemblytothelidsupportthreebuttontoreachthedesignatedposition,andtherecanbenocrack.3.手把上下盖接合线间隙均匀,≤0.5mm手把盖不能有刮花。

Handupanddowncoverjointlineuniformclearance,0.5mmorlesshandcovercannothavescratches.

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

17

组装壶上盖及锁螺丝Assembledpotlidandlockscrew

电批ELECTRICSCREWDRIVER

外观appearance

1.壶盖螺丝要打紧,不能有扫头、滑牙等不良现象，螺丝扭力:

>5kg.f/cmLidscrewstomatter,cannotbrushhead,slidetoothetc.Badphenomenon,screwtorque:

>5kg./cmf2，壶盖与装饰装配起级不能超出0.5mmLidanddecorationassemblylevelnothigherthan0.5mm

目測eyeballing

100%

2PCS

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

18

冷态四合一测试

耐压测试

功能测试functionaltest

高压仪Highpressuregauge

1.耐压测试1250V/1MA/2S不报警为OKWithstandvoltagetest1ma/1250v/2sdon'talarmisOK

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

仪器点检Instrumentthetally

每1小时点检一次Every1hourandcheckagain

目測eyeballing

2PCS

2H

PQC抽检spotcheck

19

干烧测试Drytest

测试台

功能测试functionaltest

功率仪Powermeter

电压调至180V/时间应15-30秒Voltageto180v/timeshouldbe15to30seconds

目測eyeballing

100%

全检Allinspection

PQC抽检spotcheck

检查不能有干烧不跳/慢跳/灯不亮/INTChecknothavedrynotjump/jumping/slow/INTlightnoton

目測eyeballing

100%

全检Allinspection

PQC抽检spotcheck

20

煮水测试Boilthewatertest

测试台

功能测试functionaltest

检查煮水不能有快跳/慢跳/不跳/漏水Checktheboiledwatercan'tjumpslow/jump/jumping/leaking

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

21

摆水测试Usingthewater

测试架

摆水4小时检查任何部位不能有漏水现象Putwater4hourstocheckanypartsnothaveleakagephenomenon

目測eyeballing

100%

全检Allinspection

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

22

倒水/装配开关按制Water/assemblingswitchaccordingtothesystem

外观appearance

1.倒水时先检查壶身任何部位没有漏水才可下拉。

Checkwhenwaterpotbodyanypartnotleakingtothedrop-down.2.装开关要装到位不能发白现象Assemblingswitchtoputinplacecan'twhitephenomenon。

目測eyeballing

100%%

全检v

操作员自检Theoperatorself-inspection

目測eyeballing

2PCS

2H

PQC抽检spotcheck

23

吹出壶内水珠Blowoutthewater

用气枪

外观appearance

1.把壶内的水吹干，水标不能有水珠BlowdryinPOTSofwater,thewaterdonothavewater

目測eyeballing

100%%