浮雕.docx

浮雕.docx

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浮雕

OperatingInstructionDraftforLarge-breathSCC60SeriesLaserCutter

IAboutUs

IIProductDescription

Productspecification,characteristicsandscopeofapplication

IIIModelInterpretation

Definitionandclassificationofallmodels,andprocessingbreathclassification

IVTechnicalSpecification

Opticalandelectricalparameters,andpackingdimensionsetc.

VProductStructure

VIOperatingPanelandInstructions

VIIOperationFlow

VIIILaserProtectionandPrecautions

IXRoutineMaintenanceandRepair

XLaserTubeReplacementandOpticalPathAdjustment

XITroubleshooting

XIISoftwareDescriptionandApplication

Foreword

WeWuhanSangongScientificDevelopmentCo.,Ltd.areverygratefultoyouforusingour“SCCSeriesLaserCutter”.Ifyouhaveneverusedequipmentsofsamecategorybefore,pleasereadthismanualcarefullypriortoanyoperation.Toguaranteesafeandnormalservice,it’sverynecessaryandhelpfulforyoutofullyunderstandalloperatingrulesandrequirementsandknowwellaboutstructuralcharacteristicsoftheequipment.

Thismanualisonlyusedtoinstructoperationandroutinemaintenanceoflaserequipmentsproducedbyourcompany.

Anymistakesorunsolvedproblemsyoumayfindwhenreadingthismanualorusing“SCCSeriesLaserCutter”pleasefeelfreetocontactourtechnicalserviceanytimesothatwecancorrectandoffersolutions.

IAboutUs

IIProductDescription

Integratingvarioushi-technologiesincludinglaser,automaticcontrol,finemechanicsandcomputercontrolsoftwareetcinone,“SCCSeriesLaserCutter”ischaracterizedbyitshightechnologicalcontentandcostperformanceratio.

Providedwithleadingnucleartechnologiesinitsopticalsystemandcontrolsystem,themachineisfarmoresuperiorincostperformanceratiotodomesticproductsofsamecategory.Itsoperatingspeedandengravingprecisionhaveevenbeenalmostequaltoperformanceofsimilarproductsoverseas.Andithasveryhighcontrolaccuracyandoperatingspeed.

1.ProductCharacteristics

AItusesCO2laserasworkingopticalsourceandtakesadvantageofitsoutstandingprocessingperformance.Byadoptingnon-contactprocessingmethod,itwillnotdamageprocessedworkpieceatallandobtainevenmuchbetterprocessingquality.

BTheadvancedDSPmicroprocessorisadoptedtorealizehighmotioncontrolaccuracy,technicalgrademotorhighsubdivisiondrivemodewithimportedstraighttracktoensureexactandstableoperationofthelaserknife.Itcanworkstablyandreliablyoveralongperiodoftime.

CItadoptsflyingopticalsystemandhaslargeprocessingbreath;andthefrontandrearpartusesopeningdesignmethodtoensureunlimitedcharginglength.

DItsupportsPLT,BMP（1-bit）,DXF（R12format）fileformatsgeneratedbyvarioustypesofuniversalgraphicsoftware,andisabletomakepatternsandcharactersinrichvarietiesandspecifications.

EItadoptsspeciallaserengravingsoftwarewhichhassufficientfunctions,friendlyman-machineinterfaceandsimpleoperations;

FAdoptingcombinedworkingmodeofvectorandmatrix,themachinecanfulfillbothengravingandcuttingtasksinthesameprintingplate.

2.ScopeofApplication

（1）Materialstobeengravedandcut:

Non-metalmaterialsincludingrubberplate,organicsheet,plasticpanel,acrylboard,bi-chromaticplate,veneer,timberboard,marble,ceramictile,anti-firingplate,insulatingboard,cardboard,leather,artificialleather,textile,abrasiveclothandsandpaperetc.

（2）Rangeofapplicationandtargetofservice

Packagepressplate（corrugatedcartoon,wovenbag）,model（architecture,aviation,navigation）,billboard,craftwork,decorativeboard,jetprintingtemplate,templateforshoemakinganddressmaking,diecuttingboardandlamphousingboardetc.

IIIModelInterpretation

Thisisaspecializedlaserequipmentmanufacturer.Ofitsproducts“SCClasercutter”isaseriesdefinedandclassifiedasfollows:

SCCXXX——XXXX

Processingbreath

Dragmodeoflaseroutputtrack

Laserpower

Cutting&engravingseries

CO2laserseries

SUNIC

Where:

dragmodeoflaseroutputtrackincludesmodeA（trolley）andmodeB（track）.

Processingbreathcanbe9060,12060and120120etc,e.g.9060refersto900mm×600mm,whichcanbemadetoorderasdemandedforspecialrequirements.

IVTechnicalSpecification&PerformanceIndex

Opticalparameters,mechanicalperformance,electricalparametersandpackingdimensionsetc.

LaserSealCO2Laser

Wavelength10.6µm

Laserpower40W/60W/80W/100Woptional

Laserenergyregulation0～100%manual/automatic（setbysoftware）.

Cuttingspeed6000mm/min

Engravingspeed72000mm/min

Positioningaccuracy≤0.01mm

Coolingmodewatercooling

Temperatureofcoolingwater5℃～30℃

Powersupply220V50Hz2KW/2.5KW/3KW

Ambienttemperature5℃～35℃

Ambientrelativehumidity≤85%

Externaldimensions

Weight

12ndreflector23rdreflector

3Trolleychute4Condensinglensbarrel

5Workpieceplatform6Controlpanel

7Drawer8Organictopcover

9Trackofbothsides10Casing

1CO2laser2Lasertubecoolingwateroutlet

3Lasertubecoolingwaterinlet4Lasertubecathode

5Lasertubeanode6Powersupplysocket

7Auxiliarypowersupplysocket8Coolingwateroutlet

9Coolingwaterinlet10Airpumpinlet

111streflector

ItcanbeseenfromabovethatSCCserieslasercanbedividedintoseveralpartsincludingopticalpathsystem,controlsystem,kinematicalsystem,cuttingplatform,controlpanel,auxiliaryairexhaustingandblowingetc.

Opticalpathsystem:

Opticalpathsystemismadeupoflaserpowersupply,lasertube,1streflector,2ndreflector,3rdreflectorandconcentratinglensbarrel.

Theresultofopticalpathsystemregulationhasadirectinfluenceonprocessingeffect.Makesurethatit’sinnormalconditionbeforeoperating.

Controlsystem:

Controlsystemismadeupofmastercontrolcard,interfaceboard,2high-precisionsteppermotordriver,driverpowersupplyandauxiliarypowersupplyforcontrolcard

Kinematicalsystem

Kinematicalsystemismadeupofimportsophisticatedstraightsquaretrack,X/Yaxishigh-precisionsteppermotor,X/Yaxistrackrack,drivingleverandmotionsynchronousbeltetc.

Cuttingplatform

Thecuttingplatformistwo-purposeplatform,honeycombplatformofonesidesuitableforsoftmaterialprocessingandhardplatformoftheothersideforhardandheaviermaterialprocessing.

Controlpanel

Oncontrolpaneltherearemainlyhostswitch,laserandmotionswitch,laserpowerregulator,airblowingandexhaustingswitchetc.

Auxiliaryairexhausting,blowingandcoolingsystem

Standardconfigurationofthemachineincludesexhaustfan,airpumpandcoolingwaterpumpetc.

Inaddition:

Standardtrailercabinetisalsooptional,whichhasinstalledallexhaustfan,airpump,coolingwatertank,waterpumpandradiatorinreadyplaces.Thereforeit’sveryconvenientforthecustomertouse.

VIOperatingpanelandinstruction

Operatingpanelofthismachinehastwoparts:

adjustingpartandpowersupplycontrolpart

LasercutterPowersupplyadjustor

TestAirexhaustingBlowing

Adjustingpart:

controllaserpowerandoperationofmatchingequipmentsmainly.

1:

Laserpoweradjustingknob.

2:

Lasertestkey.Pressthiskeytherewillbelaserforcedout.Mainlyforlaseroutputpowersettingandopticalpathadjustingofthecompletemachine.

3:

Externalextractorfanswitch.

4:

Externalairpumpswitch.

5:

Workingcurrentindicatorofthelaser（generallythecurrentwillnotexceed20mAinnormaloperation）.

总电源:

Mains,扫描:

Scan,激光:

Laser

Powersupplycontrolpart

Mains:

mainswitchofthecompletemachinepowersupply

Scan:

switchofkinematicmechanismpowersupply.Whenit’sturnedon,X/Ywillbelockedupandonlyreceivecomputercommand.Noforcedmotionallowedoroperationofkinematicmechanismwillbedamaged.

Laser:

controlswitchoflaserpowersupply.Whenit’sturnedon（makesurethatcirculatedcoolingwaterisinnormalworkingorderbeforeswitchingiton）,thelasertubebecomesreadyandwilloutputlaseriftestkeypressedoroutputcommandfromcomputerreceived.

VIIInstalling&CommissioningandOperatingFlow

（I）Installing&commissioningproceduresforSCC60cutter

1Pleasecheckcompletenessoftheequipmentandfittingsfirstagainstthelistenclosedinpackage.

2Movethemachinetoworkingposition,setdownstandbarsandensureit’sstablyplaced（theendofwateroutletslightlyhigher）withoutshaking.Takecaretoreservespacesforheatradiation,maintenanceandcoolingwatercontaineraroundtheequipment.

3Openprotectioncoverofthelasertubeandcheckthatit’scontact.Anydamagescausedbytransportationpleasecontactthedistributororourafter-salesservice.

4Connectwaterinletpipe,wateroutletpipeandairinletpipeaccordingtotheremindersof“waterinlet,wateroutlet”and“airinlet”.Feedwatertoobservewhethercoolingwaterinthetubeisnormalandmakesuretomakeitfull（withoutbubbles）.

Connectexhaustduct.

Lackingorabsenceofwaterwillaffectservicelifeofthelasertube,orevencausedirectdamagetoit.

5Connectgroundlineoftheequipmentandkeepgoodcontact,useACmodeofthemultimetertomeasurevoltageofthemachinecasing,laserpowersupplycasing,computercasing,datawirecoating,track,motorcasing,extractorfancasingandpowersupplyNline.Groundingvoltageofverypointmustbelessthan5V.

Imperfectearthwillinfluenceservicelifeofthelasertubeandcontrolcircuitornormaloperationofthecompletemachinewillbeaffecteduponhighpressuredischarge,orevendosevereharmtobodyofrelatedpersonnel.