泰科电子卡客车连接器.docx
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泰科电子卡客车连接器
RoHSReady
TYCOELECTRONICSGLOBALAUTOMOTIVEDIVISION
1
TYCOELECTRONICS“ATYOURSERVICE”
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5
QualityGuidelines
Allspecificationssubjecttochange.ConsultTycoElectronicsforlatestspecifications.
6
Terminaldamaged
CutofftabtoolongCrimpbarreldistortedIncorrect
Terminalbend
Terminaltwisted
Cutofftabdeformed
Insulationlegsarenotclosed
Insulationisnotsecurelyheld
Legsdonotoverlap
InsulationisnotsecurelyheldInsulationisover
crimped
QualityGuidelines（continued
Allspecificationssubjecttochange.ConsultTycoElectronicsforlatestspecifications.
7
F-CRIMP
Fordoublewireapplicationswithdifferentsizewiresalwaysplacewirewith
smallestouterdiameterinthebottom
InsulationissecurelyheldCrimpbarrelclosed
Bellmouthmustalwaysbepresent
Lockinglancesandterminalbodynotdeformed
BellmouthPermissible
Cutofftabspresent
Crimpbarrelisclosed,legssupporteachotherSufficientgapbetweenlegsandbottomofcrimp
Allstrandsareequallydistributedanddeformed
Insulationissecurelyheld
Legsoverlap
InsulationsecurelyheldLegsmustpasseachother
OVERLAPCRIMP
WRAPOVERCRIMP
Correctselectionofwire,terminalandapplicator
WIRECRIMP
WIRECRIMP
INSULATIONCRIMP
CorrectInsulationDiameter,ApplicatorandTerminal
Examples:
Con-PartWireToler-Appli-tact
No.Rangeance
cation（mm2（mmSpec.MQS962885
0.2–0.5±0.03114-180********JPT9277750.5–1.0±0.05114-18050JPT
927773
1.5–
2.5
±0.05
114-18050
DigitalCrimpHeightMicrometer
（0.001mmincrementsacc.toDINISO9001
PartNo.547203-1
Crimpheightmeasurement
CrimpheightsandtolerancesForcrimpheighttolerancesforanygivencontact,pleaserefertotherelevant
applicationspecification.
INSULATIONCRIMP
Test
30°
30
°
Wirecrimpwithoutconductor
Insulationmustbesecurelyheldafterbendtest
InsulationPresent
ConductorPresent
✓
✓
✓✓✓
✓✓✓
✓✓✓
✓✓
✓✓
✓✓✓✓✓✓
✓✓✓✓✓✓
✓✓✓✓✓✓
✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓
✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓✓
DimensionofMaleContacts:
1.5+0.2x0.6+0.07
mm–0.1–0.03ExtractionTool:
PartNo.1-1579007-1
ProductGroupDrawing:
1241436
ProductSpecification:
108-18716
ApplicationSpecification:
114-18386
ContactResistance:
NewStateՅ2m⍀
MatingForce:
Max.6NUnmatingForce:
Max.6N
MaterialandFinish,
PartNumbers
StripPackageLoose-PackageHandToolFormQuantityPieceQuantityNApplicatorN
9-1478240-0withDieSetReceptacleContactsSingleWireSealingSystem（SWS
2.7
3.42.3
0.25
10.6
19.8
N
Thepre-andsuffixfortheapplicatorsdependsontheappliedterminationequipment.
-1/-2/-312413784,5001241379500x-1528122-x2063524-2
-1/-2/-3/1-xxx-2
12413804,5001241381500x-1528324-x-1/-3
1418884
4,500
1418885
500
x-1530008-x
–
1.27µmselectivegoldplated
andELVcompliant.
andELVcompliant.
N
Thepre-andsuffixfortheapplicatorsdependsontheappliedterminationequipment.
5.7
5.7
1.6
0.6
0.6
0.8
0.32
MaterialandFinish,
PartNumbers
StripPackageLoose-PackageHandToolFormQuantityPieceQuantityNApplicatorN
9-1478240-0withDieSetTabContactsSingleWireSealingSystemwithModifiedSpring（SWS
-2/-396902824,0009690292500x-1528068-x2063409-2
-2/-3/-5
964269
2
4,000
964270
2
500
x-1528261-x
4.3
7.8
ContactCavityofHousing
SealingPlug
л3.61.5+1.5
Green1718705-10Red964971-1Blue1394133-12Grey963530-1Yellow964972-1White963531-1Natural1394132-12ColorPartNumber
4.4
3.1
max.0.3
20.2
0.32
andELVcompliant.NThepre-andsuffixfortheapplicatorsdependsonthe
appliedterminationequipment.
Material
andFinish,StripPackageLoose-PackageHandTool
FormQuantityPieceQuantityNApplicatorN9-1478240-0
withDieSet
1-xxx-1/1-xxx-39688824,500968896500x-1426162-x2063623-21-xxx-1/1-xxx-2/1-xxx-39688553,500968875500x-1528017-x2063624-21-xxx-1/1-xxx-39688574,000968876500x-1528066-x2063523-21-xxx-1/1-xxx-3171950602,500––x-1852290-x–
2.8
0.8
0.85
1.4
6.0
9.5
0.32
25.5–28.6
andELVcompliant.
N
Thepre-andsuffixfortheapplicatorsdependsontheappliedterminationequipment.
,
PartNo.734538-1
isacompleteHandTool.
MaterialandFinish,
PartNumbers
StripPackageLoose-PackageHandToolFormQuantityPieceQuantityNApplicatorN
9-1478240-0withDieSet
TabContactswithSingleWireSealingSystem（SWS
1-xxx-1/1-xxx-39659823,500965983500x-1528406-x,,0734538-11-xxx-1/1-xxx-2/1-xxx-3/9629153,500963748500x-1528452-x2063490-22-xxx-1/2-xxx-2/2-xxx-3/1-xxx-1/1-xxx-2/1-xxx-3/9629163,300963749500x-1528316-x2063490-2
2-xxx-1/2-xxx-2/2-xxx-3/
1-xxx-1/1-xxx-2
17195040
3.200
17195030
500
x-1852291-x
–
л3.4
4.3
7.8
Color
Diameter
A（mmPartNumber（0.35–1.00Blue5.6828904-1828904-2（1.5–2.5,AWG12TXL
White5.6828905-1–
Natural
5.6
828922-1
ExampleforWireSize,
FLRInsulationaccordingISO6722
Θ
（mm2
Ι
л5.2
ContactCavityofHousing
SealingPlug
andELVcompliant.
MatingForce:
max.16NUnmatingForce:
max.11N
ExtractionTool:
PartNo.1-1579007-3ProductGroupDrawing:
1241438
ProductSpecification:
108-18718
ApplicationSpecification:
114-18388
6.9
4.1
10.6
19.0/20.0
N
Thepre-andsuffixfortheapplicatorsdependsontheappliedterminationequipment.
MaterialandFinish,
PartNumbers
StripPackageLoose-PackageHandToolFormQuantityPieceQuantityNApplicatorN
9-1478240-0withDieSetReceptacleContactsSingleWireSealingSystem（SWS
-112414101,5001241411500x-1528513-x2063625-2
-1/-312414121,5001241413500x-1528342-x-1/-312414141,5001241415500x-1528231-x2063626-2-1/-312414161,5001241417500x-1530003-x-4
1241418
1,500
1241419
500
x-1528947-x
,
2063627-2Note:
,Thisdieonlycovers6.0mm2wire.
andELVcompliant.
N
Thepre-andsuffixfortheapplicatorsdependsontheappliedterminationequipment.
5.8
0.8
0.38
1.4
1.6
9.5
6.0
26.5–30.5
MaterialandFinish,
PartNumbers
StripPackageLoose-PackageHandToolFormQuantityPieceQuantityNApplicatorN
9-1478240-0withDieSet
TabContactsSingleWireSealingSystem（SWS
1-xxx-1/1-xxx-2/9629171,500963742500x-878565-x2-xxx-1/2-xxx-2/1-xxx-1/1-xxx-2/9629181,500963743500x-878566-x2063628-2
2-xxx-1/2-xxx-2/1-xxx-1/1-xxx-2/962919
1,500
963744
500
x-878567-x
2-xxx-1/2-xxx-2/
8.0
4.3
ContactCavityofHousing
forSingleWireSealsandSealingPlug
SealingPlug
л8.51.0+1.0
ColorPartNumber
White1394511-1
Blue1394512-1Green1719043-1Transparent967652-1
36.0
31.3
18.6
10.0
PartNumbers
ReceptacleHousingMatingTabHousing
1-1418483-11-1703841-1
48.1
37.5
29.8
PartNumbers
TabHousingwithFlange,TabHousingwithoutFlangeMatingReceptacleHousing1-1703841-1–1-1418483-1
PartNumbers
ReceptacleHousingMatingTabHousing
1-1418448-2
1-1703843-2
2-1418448-2
2-1703843-2
3-1418448-2
3-1703843-2
4-1418448-2
4-1703843-2
1-1418448-11-1670730-11-1703843-1
2-1418448-1
2-1703843-1
3-1418448-1
3-1703843-1
4-1418448-1
4-1703843-1
36.0
30.5
18.610.0
PartNumbers
TabHousingwithFlange,,
TabHousingwithoutFlange
MatingReceptacleHousing
1-1703843-2,1-1418448-22-1703843-2,2-1418448-23-1703843-2,3-1418448-24-1703843-2,
4-1418448-21-1703843-11-1670730-1,
1-1418448-12-1703843-1,2-1418448-13-1703843-1,3-1418448-14-1703843-1
4-1418448-1
29.8
PartNumbers
ReceptacleHousingMatingTabHousing
1-1418390-11-1703818-11-1703808-1
2-1418390-1,,
Green3-1418390-1,,
4-1418390-1,,
Willalsobeavailableas2and3positionsonrequest.
43.0
31.3
25.812.8
PartNumbers
TabHousingwithFlange,,
TabHousingwithoutFlange
MatingReceptacleHousing
1-1703808-1
1-1703818-1
1-1418390-1
,
2-1418390-1,,
3-1418390-1,,
4-1418390-1
Willalsobeavailableas2and3positionsonrequest.
27.6
37.5
39.8
27.0
PartNumbers
ReceptacleHousingMatingTabHousing
1-1418469-11-1703773-11-1703820-1
2-1418469-1,,
3-1418469-1,,
4-1418469-1,,
43.0
30.8
25.812.8
PartNumbers
TabHousingwithFlange,,
TabHousingwithoutFlange
MatingReceptacleHousing
1-1703820-1
1-1703773-1
1-1418469-1,,2-1418469-1,,3-1418469-1,,
4-1418469-1
29.4
39.3
39.8
27.0
PartNumbers
ReceptacleHousingMatingTabHousing
1-1418480-11-1703648-11-1670214-1
2-1418480-12-1703648-12-1670214-1
3-1418480-13-1703648-13-1670214-1
4-1418480-14-1703648-14-1670214-1
44.0
PartNumbers
TabHousingwithFlange,
TabHousingwithoutFlange
MatingReceptacleHousing
1-1670214-11-1703648-11-1418480-12-1670214-12-1703648-12-1418480-13-1670214-13-1703648-13-1418480-14-1670214-1
4-1703648-1
4-1418480-1
48.1
48.1
39.8
27.0
44.0
30.8
25.8
12.8
PartNumbers
ReceptacleHousingMatingTabHousing
1-1418479-11-1564416-1
2-1418479-12-1564416-1
PartNumbers
TabHousingwithFlange,
TabHousingwithoutFlange
MatingReceptacleHousing
1-156
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