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炼油化工建设项目竣工验收手册上册
中国石油天然气股份有限公司
炼油化工建设项目竣工验收手册
(上册)
中国石油天然气股份有限公司炼油与化工分公司二○○八年七月
中国石油天然气股份有限公司
炼油化工建设项目竣工验收手册
(上册)
编
辑:
赵泽军
李开文
审
核:
锁海滨
祁晓丽
审
定:
王德义
沈殿成
中国石油天然气股份有限公司炼油与化工分公司
二○○八年七月北京
前言
竣工验收是全面考核建设工作,检查是否符合设计要求和工程质量的重要环节,对促进建设项目(工程)及时投产,发挥投资效果,总结建设经验有重要作用。
目前中国石油天然气股份有限公司(以下简称“股份公司”)炼油化工建设项目竣工验收工作中使用的竣工验收手册是1999年原中国石油天然气集团公司炼油化工部组织编写的《中国石油天然气集团公司炼油化工建设项目(工程)竣工验收手册》(以下简称“原手册”)。
原手册发布以来,在炼化工程竣工验收工作中发挥了很大作用,指导了炼油化工建设项目的竣工验收工作。
近年来,建设项目建设环境发生了较大变化,主要有建设项目全面推广工程监理制度,工程总承包管理模式广泛采用,国家有关部委对专项验收内容进行调整,工程施工及质量验收标准体系有较大变化,工程质量监督职能已调整,2000年股份公司组建运营并于2007年成立炼油与化工分公司。
为了更好地贯彻国家和股份公司关于建设项目竣工验收的要求,做好股份公司炼油化工建设项目竣工验收工作,炼油与化工分公司参照原手册并根据国家和股份公司新出台的标准规范及有关规定,编辑了《中国石油天然气股份有限公司炼油化工建设项目竣工验收手册》(以下简称“《手册》”)。
《手册》适用于股份公司及股份公司控股,并由炼油与化工分
公司归口及专业管理的新建、扩建、改建等炼油化工生产装置及辅助配套工程建设项目的竣工验收工作。
技术改造项目参照执行。
《手册》分为上、下二册,同时将与竣工验收工作有关的文件作为手册的附件单独成册出版。
其中上册主要内容包括总则、术语、竣工验收的依据及条件、组织及程序、准备及分工、专项验收、项目文件的收集编制和归档等内容,下册是交工技术文件规定及相应交工技术文件表格,附件主要是与竣工验收工作有关的文件汇编。
中国石油天然气股份有限公司炼油与化工分公司二○○八年七月
中国石油天然气
股份有限公司炼油与化工分公司文件
油炼化〔2008〕119号
关于印发《中国石油天然气股份有限公司炼油化工建设项目竣工验收手册》的通知
各有关单位:
为了进一步规范股份公司炼油化工建设项目竣工验收工作,
加强对炼油化工建设项目竣工验收工作的管理,现将《中国石油天然气股份有限公司炼油化工建设项目竣工验收手册》印发给你们,请认真执行。
二○○八年七月二十八日
主题词:
炼化建设项目竣工验收通知抄送:
中国石油炼化工程建设项目部。
存档
(2),共印20份。
炼油与化工分公司2008年7月28日印发
目次
上册
1总则························································································································································1
2术语························································································································································1
3竣工验收的依据及条件·························································································································3
3.1竣工验收的依据···························································································································3
3.2竣工验收的条件···························································································································3
4竣工验收的组织及程序·························································································································4
4.1竣工验收的级别划分····················································································································4
4.2竣工验收的组织···························································································································4
4.3初步验收程序·······························································································································4
4.4竣工验收程序·······························································································································5
5竣工验收的准备及分工·························································································································5
5.1竣工验收准备工作应与工程建设同步························································································5
5.2地区公司的准备工作····················································································································6
5.3设计单位的准备工作····················································································································7
5.4施工单位的准备工作····················································································································7
5.5监理单位的准备工作····················································································································7
5.6工程总承包单位的准备工作········································································································7
6专项验收················································································································································8
6.1专项验收内容·······························································································································8
6.2消防验收·······································································································································8
6.3环境保护验收·······························································································································8
6.4安全设施竣工验收························································································································8
6.5职业病防护设施竣工验收············································································································9
6.6档案验收·······································································································································9
6.7竣工决算审计·······························································································································9
7项目文件的收集、编制和归档···········································································································10
7.1项目文件的内容·························································································································10
7.2项目文件的收集·························································································································15
7.3项目文件编制要求及分工··········································································································15
7.4项目文件组卷原则、方法及顺序······························································································16
7.5项目竣工图的编制······················································································································18
7.6项目文件案卷编目及案卷装订··································································································20
7.7项目文件的归档·························································································································22
7.8竣工验收文件及编写分工··········································································································22附件1竣工验收报告内容提要及样式··································································································23附件2勘察设计总结内容提要及样式··································································································47附件3采购总结内容提要及样式··········································································································52附件4引进工作总结内容提要及样式··································································································56附件5施工总结内容提要及样式··········································································································60附件6工程总承包总结内容提要及样式······························································································65附件7监理总结内容提要及样式··········································································································71附件8生产准备及试运考核总结内容提要及样式···············································································75附件9竣工验收鉴定书内容提要及样式······························································································80附录A(规范性附录)炼油化工建设项目单位工程划分······································································83
下册
炼油化工建设项目交工技术文件规定·····································································································87附录A炼油化工建设项目交工技术文件用表格式清单······································································97附录B交工技术文件用表填写及使用说明························································································334
附件
竣工验收管理文件汇编
1总则
1.1为规范和加强中国石油天然气股份有限公司(以下简称“股份公司”)炼油化工建设项目竣工验收工作,保证工程质量,确保本质安全,提高投资效益,制定本手册。
1.2本手册适用于股份公司及股份公司控股,并由炼油与化工分公司(以下简称“专业公司”)归口及专业管理的新建、扩建、改建等炼油化工生产装置及辅助配套工程建设项目(以下简称“建设项目”)的竣工验收工作。
技术改造项目参照执行。
1.3建设项目竣工验收工作应与工程建设同步进行。
1.4建设项目符合竣工验收条件的,必须及时组织验收、办理固定资产移交手续。
1.5建设项目竣工验收工作除执行本手册外,还应符合国家有关法律、法规的规定。
2术语
2.1建设项目
在一定的条件约束下,以形成固定资产为目标的一次性事业。
一个建设项目必须在一个总体设计或初步设计范围内,由一个或若干个相互内在联系的单项工程所组成,经济上实行统一核算,行政上实行统一管理。
2.2单项工程
指建设项目中具有独立设计文件、可独立组织施工,建成后可以独立发挥生产能力或工程效益的工程。
2.3单位工程
具有独立设计文件、可独立组织施工,但建成后不能独立发挥生产能力或工程效益的工程。
2.4建设性质
一般分新建、扩建、改建和技术改造。
2.5建设规模
建设项目中主要生产装置的设计生产能力。
2.6中间交接
单项工程或单位工程按设计文件所规定的范围全部完成,并经管道系统和设备的内部处理、电气和仪表调试及单机试车合格后,承包单位和建设单位所做的交接工作,它标志着工程施工安装结束,由单机试车转入联动试车。
它是工程保管、使用责任的移交,不解除承包单位对工程质量、验收应负的责任。
2.7工程交接
建设项目、单项工程或独立单位工程在联动试车完成后、投料试车前,承包单位和建设单位按规定内容所做的交接工作。
2.8专项验收
包括建设项目的消防、环境保护、安全设施、职业病防护设施、档案及竣工决算审计等六个方面的竣工验收;其中消防、环境保护、安全设施、职业病防护设施竣工验收由政府行政主管部门验收,档案验收和竣工决算审计由股份公司主管部门验收和审计。
2.9竣工验收
是全面考核建设工作,检查是否符合设计要求和工程质量的重要环节,对促进建设项目(工程)及时投产,发挥投资效果,总结建设经验有重要作用。
2.10生产准备
为发挥建设项目效益和作用,保证正常生产或使用所做的各项准备工作。
主要包括:
组织准备、人员准备、技术准备、资金准备、物资准备、外部条件准备、营销准备等七个方面的任务。
2.11单机试车
现场安装的驱动装置空负荷运转或单台机器、机组以水、空气等为介质进行的负荷试车,以检验其除受介质影响外的机械性能以及制造、安装质量。
2.12联动试车
对规定范围内的机器、设备、管道、电气、自动控制系统在各处达到试车标准后,以水、空气、部分实物料等介质所进行的模拟运行,以检验其除受介质影响外的全部性能和设计、制造、安装质量。
2.13预试车
在安装工程完成以后,投料试车前现场进行的各种工作。
包括管道系统和设备的内部处理、电气及仪表调试、单机试车和联动试车。
2.14投料试车
建设项目的生产装置按设计文件规定的介质打通生产流程,并以生产出设计文件规定的产品为目的的生产过程。
2.15生产考核
投料试车产出合格产品后,对装置生产能力、工艺指标、产品质量、设备性能、自控水平、消耗定额、经济效益等是否达到设计要求的全面考核。
引进装置应通过考核,确定各项指标是否达到合同保证值。
2.16试生产
投料试车后,至正式交付生产前的生产过程。
2.17开工报告
建设项目或单项(位)工程开工的依据,包括建设项目开工报告和单项(位)工程开工报告。
2.18项目文件
建设项目在立项、审批、招投标、勘察、设计、施工、监理及竣工验收全过程中形成的文字、图表、声像等形式的全部文件。
包括项目前期文件、项目竣工文件和项目竣工验收文件等。
2.19项目前期文件
工程开工以前在立项、审批、招投标、勘察、设计以及工程准备过程中形成的文件。
2.20项目竣工文件
项目竣工时形成的反映施工(指建筑、安装)过程和项目真实面貌的文件,主要由项目施工文件、项目竣工图和项目监理文件组成。
2.21项目施工文件
项目施工过程中形成的反映项目建筑、安装情况的文件。
2.22项目竣工图
项目竣工后按照工程实际情况所绘制的图纸。
2.23项目监理文件
监理单位对项目工程进度、质量、安全和建设资金使用等进行控制的文件。
2.24项目竣工验收文件
项目竣工后试运行中以及项目竣工验收时形成的文件。
2.25交工技术文件
施工单位或其他承建单位按国家现行的施工标准和规范以及股份公司相关规定,在施工和管理过程中所形成的,在工程交接时移交建设单位的工程交付、安全质量、使用性能等技术资料,是项目竣工文件的重要组成部分。
2.26竣工验收报告
是建设项目建设全过程的总结报告。
2.27竣工决算
是正确核定新增固定资产价值,反映竣工项目建设成果的文件,是办理固定资产交付使用手续的依据。
2.28质量证明文件原件
加盖生产厂红色检验章或质量证明书专用章的产品质量证明文件及供应商在产品质量证明文件上加盖红色印章的延续性的质量证明文件。
3竣工验收的依据及条件
3.1竣工验收的依据
3.1.1国家及地方有关的法律、法规;国家及行业现行的标准、规范。
3.1.2建设项目批准的可行性研究报告、初步设计(基础设计)文件、施工图(详细设计)、设备技术文件以及主管部门的其他相关审批文件。
3.1.3批准的建设项目消防、环境保护、安全设施和职业病防护设施专项验收的行政许可,