设备安全操作手册.docx
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设备安全操作手册
目 录
一、安全用电操作知识·························································1
二、各类设备电气部分安全操作维护规程·········································2
三、打包机安全操作规程·······················································3
四、液压旋转铆接机安全操作规程···············································4
五、手电钻安全操作规程·······················································5
六、氩弧焊工操作规程·························································6
七、超声波焊接机安全操作规程·················································7
八、520胶水安全操作规程·····················································8
九、仪表车床安全操作规程·····················································9
十、自动铣柄机安全操作规程···················································10
十一、仪表铣柄机安全操作规程·················································11
十二、无芯磨安全操作规程····················································12
十三、仪表车机修安全操作规程················································13
十四、攻丝机安全操作规程····················································14
十五、K-3PC颗粒机安全操作规程··············································15
十六、空气压缩机安全操作规程················································16
十七、压铸机安全操作规程····················································17
十八、清洗机安全操作规程····················································18
十九、抛丸机安全操作规程····················································19
二十、剪床安全操作回规程····················································20
二十一、板料校平机安全操作规程··············································21
二十二、冲床安全操作规程····················································22
二十三、乙炔气瓶安全技术操作规程············································23
二十四、氧气气瓶安全技术操作规程············································24
二十五、消火栓作业指导书····················································25
二十六、氨气使用守则.·······················································26
二十七、起重机安全操作规范··················································27
二十八、电气安全操作规程····················································28
二十九、氨气安全操作规程··················································31-32
三十、热处理设备操作规程····················································33
三十一、钻床安全操作规程····················································34
三十二、摇臂钻床安全操作规程················································35
二十三、线切割安全操作规程··················································36
二十四、铣床安全操作规程····················································37
三十五、数控电火花机安全操作规程············································38
三十六、砂轮机安全操作规程··················································39
三十七、钳工安全操作规程····················································40
三十八、磨床安全操作规程····················································41
三十九、锯床安全操作规程····················································42
四十、电焊工安全操作规程····················································43
四十一、车床安全操作规······················································44
四十二、调模安全操作规程····················································45
四十三、拉衰减机安全操作规范················································46
四十四、拉簧机安全操作规范··················································47
四十五、锅炉工安全操作规范··················································48
安全用电操作知识
一、非专业人员不得随便乱动电气设备，如果电气设备出故障，应立即关闭机床闸刀，请电工修理，不得擅自修理，更不得带故障运行。
二、任何电器设备都不得超负荷运行。
三、经常使用和接触的配电箱，配电板，闸刀开关、按钮开关、插座、插销、倒顺开关要保持清洁完好，安全，若发现有破损或裸露的带电部分，及时通知电工修理，禁止接触。
四、操作机床时要注意：
人离开时，必须切断本机床电源控制闸刀。
五、在操作机床控制闸刀开关时，必须将盖子关好。
六、严禁任何人使用临时工作照明灯，必要时使用的手持照明灯要有良好的金属护罩和绝缘手柄。
七、通常禁止任何人使用临时电线，必要时须经过企业安全部门批准后方可在采取安全防范措施下使用，并且按规定时间拆除。
八、在移动非固定安装的电器设备前，如电风扇、电焊机、磨光机、空压机等，必须先切断电源。
九、在雷雨天，不可走近高压电杆和铁塔的避雷处放置的接地导线20M以内，以免发生跨步电压触电。
十、电气设备起火时，应立即切断总电源，使用干粉、二氧化碳灭火器等进行灭火。
各类设备电气部分安全操作维护规程
一、保持设备清洁
①必须保持电气设备与设施的清洁整齐，在电机、配电箱、开关、灯具、磁盘和蛇皮上没有尘埃、油污。
②防止润滑油、冷却液、铁屑等进入配电箱、接线盒和按钮内。
③配电箱门、接线盒盖应紧闭，不能敞开。
二、设备开动前应检查以下情况：
①了解上班设备运转的情况;
②检查有无妨碍电机运转的障碍物；
③照明灯具是否完好，导线敞露部分有无破损；
④有直流电机时，其励磁调节电阻手柄位置是否放在零位；
⑤电气设备及其导线附近有无易燃物及其它能损害设备和引气火灾物品。
三、设备启动时得注意事项：
①检查电源批示灯是否正常;
②不允许用木棍或其它物件去接通按钮和开关，更不许用脚踢；
③电机应在无负荷下开动；
④按下按钮后如电机不转，应立即按下停止按钮，关闭电源，找值班电工检修，以免烧坏电机；
⑤开直流电机时，先将调节电阻手柄向反时针方向转到头，起动后再顺时针方向转动，直至转速到需要值为止。
四、设备运行中应注意的问题：
①电机有无过热、异常振动和不正常音响；
②配电箱内的启动器有无噪声；
③电机轴承、磁盘有无过热现象；
④直流电机换向器的火花大小；
⑤导线有无松动和摩擦现象；
⑥工作批示灯是否正常。
五、设备停止时应注意事项；
①停机应在电机没有负荷的情况下进行；
②检查电气设施有无异常现象；
③所有电机停止运转后，要切断电源。
六、设备使用局部照明时必须注意：
①装在刀架上的照明灯，在移动刀架时要保护导线和蛇皮管，防止损坏;
②灯泡的容量不许超过规定值；
③换灯泡时不得拧的太紧或太松；
④转动灯架时应先把灯杆座上螺帽松开，到位后再拧紧螺帽；
⑤防止油和冷却液落在灯泡上。
七、使用冷却液泵时必须注意：
①冷却液的过滤装置应完好，严禁铁屑或污物进入冷却箱内；
②电机距离冷却液箱应有一定的高度，防止冷却液进入电机内；
③冷却泵暂时不使用时，要关闭冷却液泵电机及电源阀门；
④注意电机有无发热和不正常声响，如果异常应立即关闭电源，通知电工检修。
八、要经常保持动力配电箱、设备配电柜、闸刀箱、磁力启动器的清洁、完好，不得随意打开箱、柜门盖，不得在门前和箱、柜上放置其他物品，所有箱、柜一个固定牢靠。
九、设备的电源线不可受到油、水、汽的侵蚀，也不能有动荡或摩擦现象发生。
所以接地线路应保持良好，不得松动。
十、若发生故障，如电机、磁盘过热或有异常现象：
线路和配电箱冒烟或其它不正常现象时，应立即关闭电源，找值班电工检修。
若发生较大事故如电机烧坏等，应立即停机，切断电源，保持现场，找值班电工检查分析，并详述事故经过和向车间报告。
打包机安全操作规程
一、操作前
1）检查设备：
包装带穿插是否正确。
2）检查打包机是否固定不移动。
3）、检查各运动部件是否润滑。
4）、检查电源导线有无破损。
二、操作
1）、开启电源，先让打包机预热几分钟。
2）、调节打包带长度。
3）、倾听机器内部无杂音，无冒烟等异常现象。
4）、将打包产品箱，放到打包区域。
先在其纵方向1/4处及3/4处进行捆扎，然后在其横方向中心进行捆扎。
三、操作结束
升级会员 