蓝牙耳机生产测试方法及标准.docx
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蓝牙耳机生产测试方法及标准
Productname
Confidentialitylevel
BluetoothHeadset
Open
Productversion
Total16pages
Draft
ProductTestSpecificationfor
BluetoothHeadset
Preparedby
Lishuzheng
Date
2013-12-13
Reviewedby
Date
Approvedby
Date
Authorizedby
Date
forinternaluseonly
ChangeHistory
Date
Ver.
Description
Author
2013/12/13
Draft
Initialversion
Lishuzheng
ContentsTables
1TestProcedure6
1.1Station1ModuleDownload6
1.2Station2Modulefunctionaltest(Freqtrim,PIO,AIO,voltageandcurrent)
6
1.3Station3ModuleRFTest(Conductedtest)7
1.4Station4MainBoardPCBAfunctionaltest(PIOAIO,voltageandcurrent)...7
1.5Station5MainboardPCBARFtest(conductedtest)8
1.6Station6MainboardPCBARFtest(Couplingtest)9
1.7Station7Acoustictestaftercasing9
1.8Station8ProductRFSensitivityTest10
2Specification11
2.1StationIModuleDownload11
2.2Station2Modulefunctionaltest(Freqtrim,PIO,AIO,voltageandcurrent)
11
2.3Station3ModuleRFTest(conductedtest)11
2.4Station4MainBoardPCBAFunctionaltest(PIO,AIO,voltageancurrent)..12
2.5Station5MainBoardPCBARFTest(conductedtest)12
2.6Station6MainBoardPCBARFTest(couplingtest)13
2.7Station7Acoustictestaftercasing14
2.8Station8ProductRFSensitivityTest15
3ProductSpecificationElectricalParameterschecklist15
3.1Currenttest15
3.2Audiotest15
3.3Acoustictest16
3.4Rangetest16
3.5Powermanagement16
3.6Other16
Word资料
ProductTestSpecification
Keywords:
BluetoothHeadset,PCBA,RFtest,Acoustic
Summary:
ThetestspecificationforFunction,RFtest,PCBAtestandacoustictest
ReferenceList
ReferenceList
Name
Author
No
Date
Position
Press
1TestProcedure
BeforestartATE,engineershouldcheckandenterappropriatevaluesinsettingenvironment.
ManualSettings
Softwareversionnumber,eg“20131213”
UpperandlowerlimitforeachtestitemsStartedandstoppedBluetoothaddressrange
RFtestprobeandcablelostforcalibrationandcompensation
StationRequirement
Ineachstation,ATEneedtoread,compareanddisplaythesoftwareversionnumber,whichisstoredinPSKey0x02B6.Itisa16bits,4digitsBCD,eg“6AA5”
Alltestitemsshoulddisplayonthescreen
Eachproductiondayhavealogfileforeachstation.EachlogfileincludesallsamplesserialnoorBTaddresswithcorrespondingtestingdata.ThefileisinASCIIformat.Eachtestitemplacedinonecolumn.Filenamemustincludethestationno,dateandtimeforreference.
1.1Station1ModuleDownload
-Measurecurrentconsumptionat3.3V
-Downloadandverifythesoftware(includeapplicationandtestmode,ortestmodeonly)
1.2Station2Modulefunctionaltest(Freqtrim,PIO,AIO,voltageandcurrent)
Checkcurrentconsumption
-Feeda3.3Vsupplytothe3.3Vinput.Measurethe3.3Vinputcurrentandmeasurethevoltageat1.8Voutputfromthemodule.[Savethecurrentandvoltagetologfile]
Frequencytrim
-ControltheDUTtotransmitaCWatChannel39(2441MHz),adjusttheCrystalfrequencytrimvaluetomeetthetarget.WritethecorrectvalueintoPSkey0x01F6(e.g.0x0026),thenresetDUTandverify.[Savethevalueinlogfile]
CheckPIOandAlO
-InputthePIO(0-10)pins010101010101,readthelogicfromPIOandverify.
-Repeattheaboveandinvertthelo舒c(101010101010).readthelogicfromPlO
andverify.[Savetheresulttologfile]
-InputtheAIO(O-I)pinsatl.5V(don't>I.75V),readthelevelformAlOandverify.[Savethereadingstologfile]
CheckAudiopath
SetDUTintoPCMLoopbackmode.Feed1kHz,5mVrmstomicinputandmeasure,thespeakeroutputlevel.[Savethespeakerleveltologfile]
1.3Station3ModuleRFTest(Conductedtest)
-EnabletheDUTtoenterBluetoothTestModebyusing"RFCLI.EXE"command
-SetthemeasuringconditionofE1852Baccordingthefollowingsetting.
RFTest(Conducted)
Transmittertest
Conditions:
-Carrier:
0
-Packettype:
DHI
-Packetlength:
27
-Pollperiod:
10
-RFlevel:
-50dBm
-DatafordeltaF2:
BS55(10101010)
-DatafordeltaFl:
BSOF(00001111)
-Meas.Averagingfactor:
100(maybelessforfastrespond)
-Couplingloss:
0dB
Measure:
-AveragePower
-Freq.Offset
-Freq.Drift
-Freq.Drift/Rate
-Avg,DeltaF2max
-Avg,DeltaF1max
-PacketErrorRate(PER)
-BitErrorRate(BER)
LoopbackTest
Conditions:
-Whitening:
Enable
-RFlevel:
-75dBm
-Modulationindex:
0.32
-No.ofbits:
10000
Measure:
-BitErrorRatc(BER)
-PacketErrorRate(PER)
RepeattheabovetestforCarrier39,78
1.4Station4MainBoardPCBAFunctionaltest(PIOAIO,voltageandcurrent)
Supply3.7VtotheBAT+toGND
CheckPlOandAIO
InputdifferentlogictoPIO(0-11)whentherearetestpad,readallPIOandverify.ForBTHSClip:
-PIO(8,10,)isDON'TCARE
-OnlytestpadsforPlO(9).
-ThelogicofPIO(6)isinverted.itstestpadsis"MFB"
-ReadandverifyAIO(0).AIO
(1)isDon'tCare.
ForBTRadio:
-TBD
CheckAudiopath
SettheDUTtoPCMloopbackmode.FeedlkHz,5mVrmstomicinputandmeasurethelevelfromthespeakeroutput.
Checkcurrentconsumption
MeasureOffCurrent
-ResetDUT,measuretheinputcurrentat3.7V
MeasureStandbyCurrent
-EnableDUTtoReceivemode(RXSTARTIat2442MHz).
-McaSUrctheinputcurrentat3.7V
MeasureOperationCurrent
-EnableDUTtotransmitmode(TXSTARTat2442MHz).
-Measuretheinputcurrentat3.7V.
MeasureChargingCurrent
-ConnectaElectronicLoadtoBAT+toGND.SettheE-Ioadtodrawconstantcurrentof75mA.Feed5VtoDC+toGND.Measurethecurrentat5V.
1.5Station5MainboardPCBARFtest(conductedtest)
RFTest(conducted)
Transmittertest
Conditions:
-Carrier:
0
-Packettype:
DHI
-Packetlength:
27
-Pollperiod:
10
-RFlevel:
-50dBm
-DatafordeltaF2:
BS55(10101010)
-DatafordeltaFl:
BSOF(00001111)
-Meas.Averagingfactor:
100(maybelessforfastrespond)
-Couplingloss:
0dB
Measure:
-AveragePower
-Freq.Offset
-Freq.Drift
-Freq.Drift/Rate
-Avg,DeltaF2max
-Avg,DeltaF1max
-PacketErrorRate(PER)
-BitErrorRate(BER)
LoopbackTestConditions:
-Whitening:
Enable
-RFlevel:
-75dBm
-Modulationindex:
0.32
-No.ofbits:
10000
Measure:
-BitErrorRatc(BER)
-PacketErrorRate(PER)
RepeattheabovetestforCarrier39,78
1.6Station6MainboardPCBARFtest(Couplingtest)
-Testitemsmaybedecreasedinthefuture.
RFTestcoupling
FixtureandDUTmustbeinShieldBox.
Transmittertest
Conditions:
-Carrier:
0
-Packettype:
DHI
-Packetlength:
27
-Pollperiod:
10
-RFlevel:
-50dBm
-DatafordeltaF2:
BS55(10101010)
-DatafordeltaFl:
BSOF(00001111)
-Meas.Averagingfactor:
100(maybelessforfastrespond)
-Couplingloss:
0dB
Measure:
-AveragePower
-Freq.Offset
-Freq.Drift
-Freq.Drift/Rate
-Avg,DeltaF2max
-Avg,DeltaF1max
-PacketErrorRate(PER)
-BitErrorRate(BER)
LoopbackTest
Conditions:
-Whitening:
Enable
-RFlevel:
-75dBm
-Modulationindex:
0.32
-No.ofbits:
10000
Measure:
-BitErrorRate(BER)
-PacketErrorRate(PER)
RepeattheabovetestforCarrier39,78
WritePSKeytoflashmemory
-AfteralltesteditemsarePASS:
-Writeaunique48bitsBluetoothaddressintoPSKeyOx0001.
-WriteOx000toPSKeyOxOIF9(SetHostInterfacetoNoHost)
-WriteOx000toPSKeyOx025D(EnableVM)
1.7Station7Acoustictestaftercasing
1.SettingtheBatteryvoltaget04.10V--4.24V,adjusttheChargervoltageTrimvaluetomeetthetarget.WritethecorrectvalueintoPSKey0x03b7,thenresetDUTand
verify.[Savethevalueinlogfile]
Settingchargingvoltageto5V,
2.ThevoltageofVBATpinmustbewithin3.8--4.6Vwithoutbattery.
AcousticTest
-Testingmustbeinshieldroomandsilentroom.
-Aftercasingassembly,useCasiraforAudioGateway.PairingtheBTheadsetandcarry
outacoustictest.MeasureTXandRXloudnessand
1.8Station8ProductRFSensitivityTest
ProductRFsensitivity<=-70dBm
Testingrequirement:
N4010,ShieldboxandcomputerwithSPI
Testingmethod:
1)PressMFBandthenplugcharger,thenreleaseMFB,thenpress
2)LEDwillflashpurple.
3)PuttheDUTonthetestjiginsidetheshieldbox.Closetheshieldbox.
4)SetupforN4010
ThesettingofthetestershouldbehoppingON
i.Mode->LossComp->ApplyLossCompensation”V”->FixLosstodesired“DB”(R&D
willprovideonereferencesampleforcalibration.Ifnotprovided,pleaseuseB3040neforcalibration)Therefore.theFixLossshouldbesetbycalibration.Config->EUT->InquiryProcedure->whileBTaddressisshownontheScreen->SelectandReturnBDA
ii.Test->Activeto"3"->Select“SingleSlotSensitivity"
iii.Edit->TestMode/Pkt/Pwr->Type=HV3;SetTransmitPowert070“
5)Toseetheresult:
Results->Select"SingleSlotSensitivity"->DetailedResults
IfBER<=0.1
RecordtheTransmitPower.Thisisthesensitivity.
IfBER>0.1
IncreasetheTransmitPowerin4)-ivuntilBER<=0.1.
OtherTest
Chargers
Allchargersmustbefullchecked.
Measureoutputvoltage
andcurrentfor
different
input
voltage.
Input100Vrms(AC)andconnectabe5Vand200mA.
load(250hm>2Wresistor)
attheoutput,
output
should
Input240Vrms(AC)andconnectabe5Vand200mA.
load(250hm>2Wresistor)
attheoutput,
output
should
RechargeableBatteries
AlltheLithium-ionPolymer(LIP)rechargeablebatterymustbefullcheckedbeforeproduction.Allbatteriesarechargeupby0.5Cthendischargebya480hmresistor.Measurethedischargingtimeuntilvoltageisdropp