Product test plan产品测试计划.docx

Product test plan产品测试计划.docx

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Producttestplan产品测试计划

ProductTestPlan

Productcode：

ProductName:

Page:

1of11

ArtNo:

Date:

10/06/2008Revision:

01__

Revision_SectionAffected_Date_IssuedBy_TeamReview______i______________

TestIndex__

1_Transit&Droptest__2_Function&DurabilityTest__3_Environmentaltest__4_OtherDurabilityTest__5_ElectricalTest__6_OutsideLaboratoryTest_

Thepurposeofthistestplanisthegenerationanddefinitionofsafety,quality,durability,functionalperformance,andreliabilityrequirementsforthisproduct,aswellasprovidingasystemfortestingandevaluationtodeterminecompliancewiththeserequirements.

Thistestplan,alongwiththetestmethodsandprocedureshereinreferenced,isintendedtospecifyallrelevanttestrequirementsforthisproductbasedonapplicableprevailingfederalregulations,voluntarystandardandGeneralQualityStandards,RyderMarketingrequirements,andRyderQualitystandards.

Asageneralrule,thefollowinginspectionmustbedoneinthepreproduction.Ifthereisevenonedefectivepoint,itisimpossibletoproceedthemassproduction.Dependingonthecontentsofinspection,itispossibletocheckwiththesamplesbeginningofthemassproduction.

1.Transit&DropTest

EachDropTestshouldbetestedtospecifiedfloor（thefloorseated3mmthicknessvinyltile,onconcretemorethan64mminthicknessorthesame）.

1.1Outercartondroptest

Inspecttheexternalappearanceandfunctionbeforeandaftertest.

10drops（1timeforeachposition）withtheheightof80cm.;

10positiontouchedthefloor:

corner,shortestedge,mediumedge;longestedge;smallestsurfaceandtheoppositesurfaceofit,Mediumsurfaceandtheoppositesurfaceofit,largestsurfaceandtheoppositesurfaceofit;

Acceptancecriteria:

Nofunctionalabnormalityonproductsitself.

Noobviousbreakageoncarton&giftbox（exceptthecrushmarkondroppedpoints）

Nocrackorchipofthebodyandparts,ornolackofparts

1.2Giftboxdroptest

Inspecttheexternalappearanceandfunctionbeforeandafterthetest.

10drops（1timeforeachposition）withtheheightof80cm.;

10positiontouchedthefloor:

corner,shortestedge,mediumedge;longestedge;smallestsurfaceandtheoppositesurfaceofit,Mediumsurfaceandtheoppositesurfaceofit,largestsurfaceandtheoppositesurfaceofit;

Acceptancecriteria:

Nofunctionalabnormalityonproductsitself.

NoobviousdamageinappearanceoftheGiftbox（exceptthecrushmarkondroppedpoints）.

Nocrackorchipofthebodyandparts,ornolackofparts.

1.3Eachunitdroptest

Inspecttheexternalappearanceandfunctionbeforeandafterthetest.

6drops（1timeforeachside）withtheheightlikebelow:

Cartridge:

140cm

ActionSensor:

150cm

Dongle:

140cmforitself

120cmwithconnectingtoXaviXPORT（DroptogetherwithXaviXPORT）

Acceptancecriteria:

Nodangerousissue（suchassharppoint）ifithascrackorbrokenportionorfunctionalhazard

Nofunctionalabnormalityonproductitself.

1.4Minidroptest

Inspecttheexternalappearanceandfunctionbeforeandafterthetest.

2000dropswiththeheightof4cm.

Acceptancecriteria:

Nocrackornochipofthebodyandparts,ornolackofparts

Nofunctionalabnormalityonproductitself

1.5Vibrationtest

Inspecttheexternalappearanceandfunctionbeforeandafterthetest.

Vibrationfrequency:

Adjustsothatametallicwedgecanbeinsertedwith102mmto155mmbeneaththelongestsideofthecartons.

Time:

7100each/14,200timesintotal

Direction:

Normalshippingposition

Smallerareasidefacingdownorupsidedownposition.

Acceptancecriteria:

Nofunctionalabnormalityonproductitself.

Nocrack,chipofthebodyandparts,nolackofparts.

Nodamageinappearanceofproductsorgiftbox.（perSeverity）

1.6Cartonstrengthtest

Inspecttheexternalappearanceandfunctionbeforeandafterthetest.

Pileup6piecesofthecartonsuntilthehighof5m（ifittopmorethan5m,removethetopcarton）orputthesameweightonthecartonandleavetheminthatpositionfor24hours

Acceptancecriteria:

Nofunctionalabnormalityonproductitself.

Nocrack,chipofthebodyandparts,nolackofparts.

Nodamageinappearanceofproductsorgiftbox.（perSeverity）

2.Function&DurabilityTest（6pcseach）

Inspecttheexternalappearanceandfunctionbeforeandafterthetest.

2.1ForCartridge

2.1.1Torquetest

Supplyatorqueof10kg-cmgraduallyfor5secondsandmaintainfor10seconds.

T1;Clockwiseforverticaldirection

T2;Anti-Clockwiseforverticaldirection

T3;Clockwiseforhorizontaldirection

T4;Anti-Clockwiseforhorizontaldirection

Acceptancecriteria:

Nofunctionalabnormalityonproduct.

Nocrack,chipofthebodyandparts,nolackofparts.

2.1.2Compressiontest

Usetheflatboardandaddtheweightof80kggraduallyfor5secondstothewholepartandmaintainfor10seconds.

Acceptancecriteria:

Nofunctionalabnormalityonproduct.

Nocrack,chipofthebodyandparts,nolackofparts.

2.1.3Durabilitytestforconnector

PuttingONandPuttingOUTofthe24pinconnectoras1cycle,and5000cyclesintotalarerequiredinthetest.

Acceptancecriteria:

Nofunctionalorvisualabnormalityonproduct.

2.2ForActionSensor

2.2.1Torquetest

Supplyatorqueof10kg-cmgraduallyfor5secondsandmaintainfor10seconds.

T1;Clockwiseforverticaldirection

T2;Anti-Clockwiseforverticaldirection

T3;Clockwiseforhorizontaldirection

T4;Anti-Clockwiseforhorizontaldirection

Acceptancecriteria:

Nofunctionalabnormalityonproduct.

Nocrack,chipofthebodyandparts,nolackofparts.

2.2.2Compressiontest

Usetheflatboardandaddtheweightof80kggraduallyfor5secondstothewholepartandmaintainfor10seconds.

Acceptancecriteria:

Nofunctionalabnormalityonproduct.

Nocrack,chipofthebodyandparts,nolackofparts.

2.2.3Durabilitytestforswitch

Pressingtheeachswitchwithaforceof300gfasonecycle,100,000cyclesintotalarerequiredinthetest（40~50cycles/min）.

Acceptancecriteria:

NofunctionalabnormalityorINTisobserved.

2.2.4Durabilitytestforbatterydoor

Putthebatterydoor→Screwupthescrew→Loosethescrew→Removethebatterydoor

Allofaboveprocessesasonecycle,and3000cyclesintotalarerequiredinthetest.

Acceptancecriteria:

Nofunctionalorvisualabnormalityisobservedonplasticorbatterydoorscrew&nut.

2.2.5Tabledroptest

Withthepoweron,droptheunittwicefromtheheightof20cmonthewoodenflatsurface.

Acceptancecriteria:

Nomomentarydisconnectiononbatterylikeresetandsoon.

Nodangerousissue（suchassharppoint）ifitiscrackorbrokenportionorfunctionalhazard.

Nofunctionalabnormality.

2.2.6Lifetestforbattery

ConfirmtheVoltageofbatteryafterworkinginpedometermodeforXXXhoursusingXXXCR2032newbattery.

Acceptancecriteria:

Thevoltageofthebatteryshouldbemorethan2.4Vafterthetest.

2.2.7CommunicationdistanceofRFbetweendongleandActionSensor

PuttheunitoneachsixdirectionagainsttheXaviXPORTwithdongleatthedistanceof5M.

Acceptancecriteria:

DonglewithXaviXPORTandActionSensorcanRFcommunication.

2.3ForDongle

2.3.1Torquetest

Supplyatorqueof4.5kg-cmgraduallyfor5secondstodongleandmaintainfor10seconds（T3）.

Supplyatorqueof4.5kg-cmgraduallyfor5secondstodonglewithXaviXPORTandmaintainfor10seconds（T4）.

Acceptancecriteria:

Nofunctionalabnormalityonproduct.

Nocrack,chipofthebodyandparts,nolackofparts.

2.3.2Pulltest

Supplyaforcelistedbellowgraduallyfor5seconds,andmaintainfor10seconds.

Antenna（horizontaldirection）:

1Kgf（F1,F2）

Antenna（verticaldirection）:

3Kgf（F3,F4）

Acceptancecriteria:

Nofunctionalabnormalityforplaying.

Nocrack,chipofthebodyandparts,nolackofparts.

2.3.3Compressiontest

Addaweightof20kggraduallyfor5seconds,towholepartandmaintainfor10seconds.

Acceptancecriteria:

Nofunctionalabnormalityforplaying.

Nocrack,chipofthebodyandparts,nolackofparts.

2.3.4TabledroptestwithXaviXPORT

6drop（eachsideonetime）intotalfromtheheightof10cm.

Acceptancecriteria:

Nodangerousissue（suchassharppoint）ifithascrackorbrokenportionorfunctionalhazard.

Nopaintingpeelingoff.

2.3.5Durabilityfor9pinplug

Settingandunsettingthe9pinconnectorcoverasonecycle,5000Cyclesintotalarerequired.

Acceptancecriteria:

Nofunctionalorvisualabnormalityshouldbeobserved.

2.3.6DurabilityforAntenna

Placingtheantennaathorizontalpositionandthenverticalpositionasonecycle,and2000cyclesintotalarerequired.

Acceptancecriteria:

Nofunctionalorvisualabnormalityshouldbeobserved.

2.3.7Durabilityforconnector

PuttingONandputtingOUTthe24pinconnectorasonecycle,and5000cyclesarerequiredintotal.

Acceptancecriteria:

Nofunctionalorvisualabnormalityshouldbeobserved.

3.EnviromentTest

3.1Temperature/Humiditycycletest

Inspectthefunctionbeforeandafterthetest.

Leavethesamplesinthechamber,andtheconditionwithinitlikebelow:

（1）-20℃±3℃for2hours

（2）55℃±3℃，80％RHfor2hours

（1）&

（2）asonecycle,4cyclesarerequiredintotal.

Leavethesamplesinnormaltemp/humidityfor2~4hoursandchecktheappearanceandfunction.

Acceptancecriteria:

Nofunctionalorvisualabnormalityshouldbeobserved.

3.2Coldfunctiontest

Inspectthefunctionbeforeandafterthetest.

Leavethesamples（Poweroff）inthechamberfor2hours,theconditionwithinitis0℃.

Leavethesamplesinnormaltemp/humidityfor2hoursandplaythegameusingthe