防火卷帘门安装作业指导书双语版.doc
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卷帘门安装作业指导书
Installationinstructionofroll-upshutter
卷帘门包括防火卷帘门和普通卷帘门。
普通卷帘门的传动方式有手动、电动与手动组合传动两种。
电动兼手动式的,在正常情况下用电动启闭,当遇到临时停电或其他意外时,则可用手动开闭。
operatedbymanualandelectriccombinemanual,innormalwayitisoperatedbyelectric,bymanualwhenfacepowercut.
1、卷帘门安装施工准备
Preparationforinstallation
⑴洞口准备:
Preparationforwalltowall
a、检查洞口尺寸与卷帘门尺寸是否相符,卷帘门预留洞口的尺寸,可按3m洞口选用,一般洞口宽度和高度均不宜超过5m。
Checkingwalltowallwhetherconsistwithdoorsize,thesizeofwalltowallis3m,normally,theheightandwidthofwalltowalldon’texceed5m.
b、检查洞口的导轨预埋件和支架预埋的位置、数量是否正确。
Checkthelocationandquantityofthetrackpre-built-inandbracketpre-built-iniron.
⑵辅助材料准备:
预埋铁件、连接垫板、膨胀螺栓、射钉、螺钉、电焊条及防火装置等。
Subsidiarymaterial:
pre-built-iniron,connectplate,expensionbolt,shootnail,screw,electricweldingstripandfireproofdeviceetc.
⑶机具准备:
电焊机、手电锯、冲击电钻、射钉枪、手锤、铁凿、螺丝刀、水平尺、铁角尺、钢卷尺、吊线坠、粉线包及电工用具等。
Tools:
electricweldingmachine,shootnailgun,electricsaw,electricdrill,ironchisel,ironhammer,screwdriver,levelruler,steelrollruler,angleruler,linebag,plummetandotherelectrictools.
⑷作业条件
Workcondition
a、已按设计规范设计的卷帘门,按其型号查阅该产品说明书并熟悉电气原理图。
Accordingtoroll-upshuttermodeltocheckproductspecificationandbefamiliarwithelectrictheory.
b、检查卷帘门及其零附件的质量和表面处理,均应达到了合格水平。
Checkqualityandsurfaceconditionofshuttersurface
conditionanditsparts,allofthemmustcheckout.
c、对卷帘门和零部件的各部位基本尺寸进行测量,与设计院要求一致。
Tomeetdesigninstituterequirement,measureallroundbasicsizeoftheshutteranditsparts,
4、卷帘门的安装形式
Roll-upshutterinstallation
⑴洞中安装:
卷帘门安装在墙体中间,即装在洞中,帘片可向内侧或外侧卷起。
(见图5)
Middleinstallation:
shutterbeinstalledinthemiddleof
thewall,shuttercanRollupbothinsideandoutside.
(seefigure5)
⑵洞侧安装:
卷帘门安装在墙体侧面,即装在洞外(或洞里),帘片向外侧卷起。
(见图6)
Sideinstallation:
shutterbeinstalledatthesideofwall,that’soutside/insideofwallhole,shutterRollupoutside.
导轨的安装形式,有埋入式(导轨内装)和外露式(导轨外装)两种。
防火卷帘门的安装,一般是焊接在洞口墙体的预埋铁件上。
Trackcanbeinstalledinsideandoutside,normally,firproofshutterbeweldedwithpre-built-inpartswhichinthewallbody.
5、卷帘门安装流程
Installationsteps:
普通卷帘门的安装工艺与防火卷帘门的安装工艺大同小异,只是防火卷帘的安装较普通卷帘安装要复杂一些。
防火卷帘门还需装配温感、烟感、光感报警控制系统及水幕喷淋装置。
一旦遇有火情,防火卷帘门可自动报警、自动喷淋、自动落门,具有综合防火性能。
Normalshutterinstallationstepsalmostthesameasthefireproofshutterinstallation,butthefireproofshutterneedassembletemperaturedetector,smokedetector,lightdetectoralarmandwaterspraydevice,oncecatchfire,thewaterspraydevicewillfunctionautomatically,theshutterwilldropautomatically,thefireproofshutterhascomprehensivefireprooffunction.
下面以防火卷帘门为例,叙述其安装方法和调试顺序。
Thefollowaretheinstallationmethodandadjustmentsequenceforthefireproofroll-upshutter.
⑴测量、弹线:
按照设计规定位置,复核洞口尺寸,定出地坪标高线和吊顶标高线;弹出导轨的安装位置线;弹出传动支架垂直线和卷筒体的中心线。
Measureandlinemarking:
accordingtodesignlocationtocheckwalltowallsize,marktheheightbetweenfloorandtop,markthetrackinstallationlocation,marktheverticallineoftheconveybracketandthecenterlineofrollbucket.
⑵安装卷筒:
先将链轮连接板焊接在主支架板上。
用支架角钢焊接(或膨胀螺栓固定)于墙体预埋铁件(或混凝土墙)上;将主副支架板焊接在支架角钢中间;然后安装卷轴,紧固螺丝,需确保卷轴与支架板垂直。
rollbucketinstallation:
weldtheconnectplateonmainbracketplate,andthenweldtheangleiron(orfixbyexpansivebolt)topre-built-inparts(orconcretewall),weldthemainbracketplateandsub-mainbracketplateintothemiddleoftheangleiron,theninstallrollaxis,tightenscrews,andensure
uprightnessbetweenaxisandbracketplate.
⑶安装传动设备:
安装减速器和驱动部分,必须将坚固件镶紧,不得有松动现象。
conveydeviceinstallation:
thefastnessmustbetightened,wheninstallreduceranddriverdevice.
⑷安装电控系统:
首先应熟悉并掌握电气原理图,然后根据《产品说明书》安装。
Electriccontrolsysteminstallation:
firstly,befamiliarwiththeelectrictheorydrawing,thenaccordingtoproductsspecificationtoinstallit.
⑸空载试车:
在安装好传动系统和电气控制系统后,尚未装上帘板之前,应接线进行空载试车。
卷筒必须转动灵活,调试减速器使其转速适宜。
Nocarrytest:
whenfinishtheconveydeviceandelectriccontrolsysteminstallation,beforecurtainplateinsallation,plesetesttheflexibleofrollbucketandthespeedofthereducer.
⑹安装帘板:
将吊脚穿上三到五片帘片,再固定于卷轴上;然后穿帘片与底梁。
帘板两端的缝隙应均等,不许有擦边现象。
curtainplateinstallation:
connect3-5curtainplatesbytopconnectplate,andthenfixthemontherollaxis,thenconnectcurtainplatesandbottombeam,thegapbetweenthecurtainplatesmustkeepsameness.
⑺安装导轨:
根据已弹好的导轨安装位置线,若是钢结构或有预埋铁件墙体,就将导轨焊牢于洞口两侧及上方钢构或预埋铁件上,并焊成一体;若是混凝土墙体,则用膨胀螺丝将泥脚固定于墙体上,再将导轨点焊在泥脚上,调整垂直度,然后进行固定,两侧导轨必须在同一垂面上,并做好防锈处理。
Trackinstallation:
forsteelstructurewallorpre-built-inironwall,weldthetrackintosteelstructurewallorpre-built-iniron,forconcretewall,fixthebottomconnectplatebyexpansivebolt,thenweldthetrackintobottomconnectplate,adjustitsuprightnessthenfixit,andrustproofhandle.
⑻安装箱罩:
用膨胀螺丝连接泥脚固定在墙体上(混凝土墙体)或泥脚直接焊接于墙体上(钢结构墙体);对于整体式箱罩,将箱罩边角钢与泥脚焊接即可。
对于拼装式箱罩,用角钢做支架焊接在泥脚及结构上,做到支架垂直水平,再将帘片或平板铆钉于骨架上,最后用包角将边接缝收口。
Boxcoverinstallation:
connetthebottomconnectplatewithwall(concretewall)byexpansiveboltorweldthebottomconnectplateintowall(steelstructure).forintegrativeboxcover,weldtheboxcoveranglesteelintobottomconnectplate.formedleyboxcover,weldtheanglesteelintobottomconnectplate,thenfixthecurtainontheframework,atlast,closeupthejoint.
⑼安装限位块:
安装限位装置和行程开关,并调整弹簧,使其松紧程度合适。
locationrestrictdeviceinstallation:
installrestrictdeviceandbutton,adjustthespringtothesuitablecondition.
⑽安装喷淋系统:
水幕喷淋系统包括火灾探测报警器、报警控制阀、消防电磁阀、雨淋阀、水幕喷淋系统:
水幕喷淋系统包括火灾探测报警器、报警控制阀、消防电磁阀、雨淋阀、水幕喷头、水力警铃、压力开关及水流指示器等装置。
安装好喷淋系统后,应与总控制系统接通。
(适用于防火卷帘)
Waterspraysysteminstallation:
thissystemincludefiredetectoralarm,alarmcontrolvalve,firefighting
electromagneticvalve,rainvalve,sprayer,hydraulicalarm,
pressurebuttonandwaterflowindicatoretc.,connecttheheadcontrolsystemafterfinishinstallation.(forfireproofroll-upshutter).
⑽接线调试:
先通过手拉链条手动试运行,再用电动机启闭卷帘门数次,并做好相应的调整,直至启闭无卡住、无阻滞、无异常噪声等弊病为止。
全部调试符合要求后,装上防护罩。
Connectiontest:
atfirst,manualoperationthroughchain,thenoperateitbyelectricityforseveraltimestillithasnonoice,noblockandoperatesmoothly,theninstalltheshield.
⑾粉刷面层:
最后装饰门洞口面层,并将门体周围全部擦、扫干净。
Surfacestucco:
stuccowalltowalsurfaceandcleanitssurroundings.
6、卷帘门安装注意事项
Roll-upshutterinstallationnote:
⑴卷帘门安装必须牢固,帘板应开闭流畅。
Shuttermustbefirminstalled,andsmoothopen/closeofcurtainplate.
⑵为了牢固起见,安装导轨应尽量焊在洞口的预埋铁件上,也可用M12×130的膨胀螺栓固定。
电动卷帘门洞口墙体若系砌筑结构时,导轨需用穿墙螺栓固定,或按设计规定安装。
Forfastnessconsideration,trackweldintopre-built-inironorfixbyM12×130expansivebolt,ifthereisbrickwall,beforetrackinstallation,fixtheitbyboltorinstallitaccordingtodesignrequirement.
⑶卷帘门的帘板有反正之分,安装时务必注意,以免装错返工。
Thecurtaindistinguishobversinverse,inordertoavoidrepeatwork,pleasenoteitwheninstallation.
⑷卷帘轴的安装必须水平,同时,卷帘轴应与导轨槽垂直,以保障卷筒转动灵活。
Levelinstalltheshutteraxis,atthesametime,inordertoensureflexibleoperation,shutteraxismustkeepuprightnesswithtrackrabbet.
⑸附设人行小门的卷帘门,小门应设置在门洞的左边或右边。
欲开启卷帘门时,需将小门框卸下后,才能卷起帘板。
Ifshutterwithsmalldoor,installthesmalldoorontheright/left,beforeopentheshutterpleasemovethesmalldoorframe.
7、完工后事项
Workcompletion:
⑴、清理现场余留的杂物,多余零件退还公司。
Removethesitesundries,redundantpartsreturncompany.
⑵、完工后及时签完工单交与公司工程部,并在完工后15天内检查验收组报验,产品与数量要清楚。
Signtheworkcompletionformandsubmittheformtoengineeringdept.,checkandacceptwithin15days.