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E283C8
CHAPTER8–DCMACHINERYFUNDAMENTALS
Summary:
1.ASimpleRotatingLoopbetweenCurvedPoleFaces
-TheVoltageInducedinaRotatingLoop
-GettingDCvoltageoutoftheRotatingLoop
-TheInducedTorqueintheRotatingLoop
2.CommutationinaSimpleFour-LoopDCMachine
3.ProblemswithCommutationinRealMachine
-ArmatureReaction
-Ldi/dtVoltages
-SolutionstotheProblemswithCommutation
4.TheInternalGeneratedVoltageandInducedTorqueEquationsofRealDCMachine
5.TheConstructionofDCMachine
6.PowerFlowandLossesinDCMachines
1.ASimpleRotatingLoopbetweenCurvedPoleFaces
Thesimplestrotatingdcmachineisshownbelow:
Itconsistsofasingleloopofwirerotatingaboutafixedaxis.Therotatingpartiscalledrotor,andthestationarypartisthestator.
Themagneticfieldforthemachineissuppliedbythemagneticnorthandsouthpoles.Sincetheairgapisofuniformwidth,thereluctanceisthesameeverywhereunderthepolefaces.
TheVoltageInducedinaRotatingLoop
Iftherotorisrotated,avoltagewillbeinducedinthewireloop.Todeterminethemagnitudeandshapeofthevoltage,examinethefigurebelow:
Todeterminethetotalvoltageetotontheloop,examineeachsegmentoftheloopseparatelyandsumalltheresultingvoltages.Thevoltageoneachsegmentisgivenbyeind=(vxB)l
Thus,thetotalinducedvoltageontheloopis:
eind=2vBl
Whenthelooprotatesthrough180°,segmentabisunderthenorthpolefaceinsteadofthesouthpoleface.Atthattime,thedirectionofthevoltageonthesegmentreverses,butitsmagnituderemainsconstant.Theresultingvoltageetotisshownbelow:
Thereisanalternativewaytoexpresstheeindequation,whichclearlyrelatesthebehaviourofthesinglelooptothebehaviouroflarger,realdcmachines.Examinethefigurebelow:
Thetangentialvelocityvoftheedgesoftheloopcanbeexpressedasv=rω.Substitutingthisexpressingintotheeindequationbeforegives:
eind=2rωBl
Therotorsurfaceisacylinder,sotheareaoftherotorsurfaceAisequalto2πrl.Sincethereare2poles,theareaundereachpoleisAp=πrl.Thus,
SincethefluxdensityBisconstanteverywhereintheairgapunderthepolefaces,thetotalfluxundereachpoleisφ=APB.Thus,thefinalformofthevoltageequationis:
Ingeneral,thevoltageinanyrealmachinewilldependonthesame3factors:
1.thefluxinthemachine
2.Thespeedofrotation
3.Aconstantrepresentingtheconstructionofthemachine.
GettingDCvoltageoutoftheRotatingLoop
Thevoltageoutoftheloopisalternatelyaconstantpositiveandaconstantnegativevalue.Howcanthismachinebemadetoproduceadcvoltageinsteadoftheacvoltage?
Thiscanbedonebyusingamechanismcalledcommutatorandbrushes,asshownbelow:
Here2semicircularconductingsegmentsareaddedtotheendoftheloop,and2fixedcontactsaresetupatananglesuchthatattheinstantwhenthevoltageintheloopiszero,thecontactsshort-circuitthetwosegments.
Thus,everytimethevoltageoftheloopswitchesdirection,thecontactsalsoswitchesconnections,andtheoutputofthecontactsisalwaysbuiltupinthesameway.Thisconnection-switchingprocessisknownascommutation.Therotatingsemicircularsegmentsarecalledcommutatorsegments,andthefixedcontactsarecalledbrushes.
TheInducedTorqueintheRotatingLoop
Supposeabatteryisnowconnectedtothemachineasshownhere,togetherwiththeresultingconfiguration:
Howmuchtorquewillbeproducedintheloopwhentheswitchisclosed?
Theapproachtotakeistoexamineonesegmentoftheloopatatimeandthensumtheeffectsofalltheindividualsegments.Theforceonasegmentoftheloopisgivenby:
F=i(lxB),andthetorqueonthesegmentis=rFsinθ.
Theresultingtotalinducedtorqueintheloopis:
ind=2rilB
ByusingthefactthatAP=πrlandφ=APB,thetorqueexpressioncanbereducedto:
Ingeneral,thetorqueinanyrealmachinewilldependonthesame3factors:
1.Thefluxinthemachine
2.Thecurrentinthemachine
3.Aconstantrepresentingtheconstructionofthemachine.
2.CommutationinaSimpleFour-LoopDCMachine
Commutationistheprocessofconvertingtheacvoltagesandcurrentsintherotorofadcmachinetodcvoltagesandcurrentsatitsterminals.Asimple4loop,2poledcmachineisshownhere:
atωt=0°
Thismachinehas4completeloopsburiedinslotscarvedinthelaminatedsteelofitsrotor.Thepolefacesofthemachinearecurvedtoprovideauniformair-gapwidthandtogiveauniformfluxdensityeverywhereunderthefaces.
The4loopsofthismachinearelaidintotheslotsinaspecialmanner.The“unprimed”endofeachloopistheoutermostwireineachslot,whilethe“primed”endofeachloopistheinnermostwireintheslotdirectlyopposite.Thewinding’sconnectionstothemachine’scommutatorareshownbelow:
Noticethatloop1stretchesbetweencommutatorsegmentsaandb,loop2stretchesbetweensegmentsbandc,andsofortharoundtherotor.
Attheinstantshowninfigure(a),the1,2,3’and4’endsoftheloopsareunderthenorthpoleface,whilethe1’,2’,3and4endsoftheloopsareunderthesouthpoleface.
Thevoltageineachofthe1,2,3’and4’endsoftheloopsisgivenby:
eind=(vxB)l
eind=vBl(positiveoutofpage)
Thevoltageineachofthe1’,2’,3and4endsoftheloopsisgivenby:
eind=(vxB)l
eind=vBl(positiveintothepage)
Theoverallresultisshowninfigure(b).Eachcoilrepresentsoneside(orconductor)ofaloop.Iftheinducedvoltageonanyonesideofaloopiscallede=vBl,thenthetotalvoltageatthebrushesofthemachineisE=4e(ωt=0°)
Noticethattherearetwoparallelpathsforcurrentthroughthemachine.Theexistenceoftwoormoreparallelpathsforrotorcurrentisacommonfeatureofallcommutationschemes.
WhathappenstothevoltageEoftheterminalsastherotorcontinuestorotate?
Examinethefiguresbelow:
atωt=45°
Thisfigureshowsthemachineattimeωt=45°.Atthattime,loops1and3haverotatedintothegapbetweenthepoles,sothevoltageacrosseachofthemiszero.Noticethatatthisinstantthebrushesofthemachineareshortingoutcommutatorsegmentsabandcd.Thishappensjustatthetimewhentheloopsbetweenthesesegmentshave0Vacrossthem,soshortingoutthesegmentscreatesnoproblem.Atthistime,onlyloops2and4areunderthepolefaces,sotheterminalvoltageEisgivenby:
E=2e(ωt=45°)
Now,lettherotorcontinuetoturnanother45°.Theresultingsituationisshownbelow:
atωt=90°
Here,the1’,2,3,and4’endsoftheloopsareunderthenorthpoleface,andthe1,2’,3’and4endsoftheloopsareunderthesouthpoleface.Thevoltagesarestillbuiltupoutofthepagefortheendsunderthenorthpolefaceandintothepagefortheendsunderthesouthpoleface.Theresultingvoltagediagramisshownhere:
Therearenow4voltage-carryingendsineachparallelpaththroughthemachine,sotheterminalvoltageEisgivenby:
E=4e(ωt=90°)
Noticethatthevoltagesonloops1and3havereversedbetweenthe2pictures(fromωt=0°toωt=90°),butsincetheirconnectionshavealsoreversed,thetotalvoltageisstillbeingbuiltupinthesamedirectionasbefore.Thisistheheartofeverycommutationscheme.
3.ProblemswithCommutationinRealMachine
Inpractice,therearetwomajoreffectsthatdisturbthecommutationprocess:
1.ArmatureReaction
2.Ldi/dtvoltages
ArmatureReaction
Ifthemagneticfieldwindingsofadcmachineareconnectedtoapowersupplyandtherotorofthemachineisturnedbyanexternalsourceofmechanicalpower,thenavoltagewillbeinducedintheconductorsoftherotor.Thisvoltagewillberectifiedintodcoutputbytheactionofthemachine’scommutator.
Now,connectaloadtotheterminalsofthemachine,andacurrentwillflowinitsarmaturewindings.Thiscurrentflowwillproduceamagneticfieldofitsown,whichwilldistorttheoriginalmagneticfieldfromthemachine’spoles.Thisdistortionofthefluxinamachineastheloadisincreasediscalledarmaturereaction.Itcauses2seriousproblemsinrealdcmachine.
Problem1:
Neutral-PlaneShift
Themagneticneutralplaneisdefinedastheplanewithinthemachinewherethevelocityoftherotorwiresisexactlyparalleltothemagneticfluxlines,sothateindintheconductorsintheplaneisexactlyzero.
Figure(a)showsatwopolesmachine.Noticethatthefluxisdistributeduniformlyunderthepolefaces.Therotorwindingsshownhavevoltagesbuiltupoutofthepageforwiresunderthenorthpoleandintothepageforwiresunderthesouthpoleface.Theneutralplaneinthismachineisexactlyvertical.
Now,supposealoadisconnectedtothismachinesothatitactsasagenerator.Currentwillflowoutofthepositiveterminalofthegenerator,socurrentwillbeflowingoutofthepageforwiresunderthenorthpolefaceandintothepageforwiresunderthesouthpoleface.Thiscurrentflowproducesamagneticfieldfromtherotorwindings,figure(c).
Thisrotormagneticfieldaffectstheoriginalmagneticfieldfromthepolesthatproducedthegenerator’svoltageinthefirstplace.Insomeplacesunderthepolesurfaces,itsubtractsfromthepoleflux,andinotherplacesitaddstothepoleflux.Theoverallresultisthatthemagneticfluxintheairgapofthemachineisskewed,figure(d)and(e).Noticethattheplaceontherotorwheretheinducedvoltageinaconductorwouldbezero(theneutralplane)hasshifted.
Forthegeneratorshownhe