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manual
MeasurementProcedureandProgramCalculationsforDeterminationofDynamicPropertiesforSandwichbeams
EvaNilsson
CONTENTS
Abstract3
Dynamicpropertiesofsandwichbeam3
Bendingstiffness3
Wavenumbers3
Lossfactors6
Measurementprocedure7
Determiningtheeigenfrequencies7Boundaryconditions8
Typeofexcitation9
Vibrationmeasurement9
Measurementandexcitationpoints10
Repeatability10
Effectoflowdamping10
Laminatesmovinginphase10
Addedmassduetosurroundingfluid12
Programcalculations13
Leastsquaremethodlimitations13
ABSTRACT
Thefrequencydependentbendingstiffness,E-modulusandshearmoduluscanbedeterminedforsandwichstructuresusingsimplemeasurements.Themeasurementsarenon-destructiveandthecharacteristicsofeachlayercanbedeterminedmakingmeasurementsontheentirestructure.Themodelcanalsoeasilybeusedforparameterstudies.Themethodisshowntoworkforfoamaswellashoneycombcores.
ThisisabriefdiscussiononthemeasurementprocedureusedtodeterminesomedynamicpropertiesofasandwichstructureandtheMATLABprogramusedforthecalculations.Thetheoryispresentedinref.[1].
DYNAMICPROPERTIESOFBEAM
Bendingstiffness
Forabeamwithboundaryconditionswelldefined,thebendingstiffnesscanbedeterminedbymeansofsimplemeasurements.Theapparentbendingstiffness
formodenhavingtheeigenfrequency
isforabeam,length
andmassperunitarea
givenby
forn=1,2,3….
(1)
wherenisgiveninTable1forthreeboundaryconditions.
TABLE1
n
1
2
3
4
5
n>5
free-free
clamped-clamped
n
4.73
7.85
11.00
14.14
17.28
n
+
/2
free-clamped
n
1.88
4.69
7.85
11.0
14.14
n
-
Forasimplysupportedbeamn=n.Measurementsrevealthefirstfeweigenfrequenciesofthebeam.Thebendingstiffnessofacompositepanelisstronglyfrequencydependent.Dxcanbedeterminedfrom
(2)
where
;
;
(3)
Howeverwithinthefrequencyrangeofinterest,hereupto4kHz,theparametersD1,D2and
inequation(3)areassumedtobeconstantforthestructuresinvestigated.UsingthemeasureddatatheparametersA,BandCcanbedeterminedbymeansoftheleastsquaremethod.ThequantityQ1isdefinedby
(4)
whereDxiisthemeasuredbendingstiffnessatthefrequency
formodei.TheparametersA,BandCarechosentogivetheminimumofQ1.Theshearmodulus
andthebendingstiffnesses
andD2canbedetermined,oncetheparametersA,BandCarecalculatedfromequation
(2).
Thedynamicperformanceofabeamisdeterminedbytheexpression
(2).TheparametersA,BandCinequation
(2)arefunctionsoftheshearmodulus
andthebendingstiffnessesD1andD2.Foreacheigenfrequencyfnthecorrespondingapparentbendingstiffness
isdeterminedfromequation
(1).Atleastthreesetsofdata,fnandDxn,determinetheparametersA,BandCandthereby
D1andD2asdiscussedin[1].
Figure1.Predictedbendingstiffness.
______,BeamCy;-.-.,BeamCa,increasedshear;
---BeamCb,increasedbendingstiffnessoflaminates;
***,measuredresults,BeamCy.
Byusingequation
(2)todeterminetheparametersA,BandCthelowfrequencymeasurementswilldominate.TheparameterA,whichdependsonthestaticbendingstiffnessD1isthereforedeterminedfromequation
(2).Ifinsteadthequantitytobeminimisedisdefinedas
(5)
thehighfrequencyresponseofthebeamwilldominate.WhenusingAderivedfromequation
(2)theparameterCisdeterminedfromequation(5)bysettingQ2/B=0andQ2/C=0.InthemidfrequencyregionQiswrittenas
(6)
whereAandCarenowknownparameters.TheparameterBisthendeterminedbysettingQ3/B=0.WithknownconstantsA,BandCthedynamicparameterscanbedeterminedaccordingtoequation3.
Wavenumbers
(27)
Thewavenumber
forthefirstpropagatingwavecanbewrittenas
whereDxistheapparentbendingstiffnessofthestructure.ConsequentlyDxcan,asafirstapproximation,bedefinedasthebendingstiffnessofasimplehomogeneousbeamwhichatacertainfrequencyhasthesamedynamicpropertiesasthehoneycombstructure.Byinsertingthedefinitionof
inthewaveequationanequationin
isobtained.Theresultingexpressioncangenerallybesimplifiedwhenever
and
.Forthestructuresdiscussedheretheseassumptionsholdforfrequenciesbelow4kHzasshownin[1].Theapparentbendingstiffness
isconsideringtheseapproximationsobtainedasthesolutiontotheequation
(7)
Inthelowfrequencyrange,oras
thefirstpartoftheequationdominateswhy
.Thebendingstiffnessisconsequentlydeterminedbypurebendingofthebeam.Inthehighfrequencyrange,when
.Thelaminatesareassumedtomoveinphase.Inthisfrequencyrangethebendingstiffnessfortheentirebeamisequaltothesumofthebendingstiffnessofthelaminates.
Withknownmaterialparametersthewavenumberforthestructurecanbedetermined.Theeigenfrequenciescanbedeterminedusingthepropagatingwavenumberforknownboundaryconditions.Theseeigenfrequenciescaninturnbeusedtodeterminethebendingstiffnessofthebeam.Forthecalculationofthewavenumberthemomentofinertianeedstobedetermined.Todothisthecoreandlaminatedensitiesshouldbeknown.Ifthecoreorlaminatedensitiescannotbedeterminedtheycanbesettozero,whichgivesI=0.WhenusingI=0theresultfor2isimaginaryintheentirefrequencyrangeinsteadofshiftingfromimaginarytorealat
.Forthebendingstiffnesscalculationsthemomentofinertiacanbeomitted.Thoughfortheinformationforthewavenumberandtherebythewavepropagationinthestructurethemomentofinertiashouldbeincluded.
Lossfactors
Thelossfactorisdeterminedaccordingtothehalfpowerbandwidthmethoddirectlyfromthetransferfunction.Alineisdrawn3dBdownfromthemaximumamplitudeofthepeak.Thenthelossfactorisdeterminedas
.ThisisshowninFigure2.
ddf
frequency(Hz)
H(dB)
Figure2Halfpowerbandwidthmethod
Therepeatabilityforthelossfactordeterminationisverypoor.Thelossfactorcanthereforeonlybeestimated,basedonanaverageofseveralmeasurements.Forsandwichstructuresthelossfactorisfrequencydependent.
MEASUREMENTPROCEDURE
Measurementsshouldbemadeonbeamstodeterminetheeigenfrequencies.Usingthetheorypresentedinthepreviouschaptersthefrequencydependentcharacteristicscanbedetermined.Limitationsandproblemsduringthemeasurementsarediscussedhere.
Fororthotropicstructuresbeamscanbecutinthetwomaindirectionsofthestructure.Withknowncharacteristicsforthetwomaindirectionstheplatecharacteristicscanbedeterminedasshowninref.[1].
Determiningtheeigenfrequencies
TheeigenfrequenciesaredeterminedfromtheFRFmeasuredforthebeam.TheFRFisdeterminedfortherelativelevelofthevelocitydividedbytheforceusedfortheexcitation.Foreachoftheeigenfrequencypeakstheapparentbendingstiffnessisdeterminedaccordingtoequation
(1)forknownboundaryconditions.Thebendingstiffnessofthesandwichbeamshouldbesteadilydecreasing.Thepeaksgivingdiscontinuouslydecreaseshouldthereforebeexcluded.Thesepeaksmightrepresenteigenfrequenciesfortheentiremeasurementsystemincludingstringsandmeasurementequipmentandtwistingmodes.Thesepeaksshouldbeexcludedwhendeterminingthebendingstiffnessofthebeam.AsseenfromFigure3wheretheeigenfrequenciesforbendingwavesforthebeamaremarked.
Figure3Frequencyresponsefunctionforbeam.
Forlowfrequenciesthepeaksareusuallyeasilyresolved.Dependingonthelengthofthebeamandthetypeofexcitationanumberofeigenfrequenciescanbedetermined.Ifthebeamistooshortthefirsteigenfrequencyishighupinfrequencyandthebendingstiffnesscannotbedeterminedinthelowfrequencyrangeexceptfromanapproximation.
Boundaryconditions
Usuallythefree–freeboundaryconditionsaretheeasiesttomakerealistic.ThiscouldbedoneusingtwostringsasshowninFigure4.Thestringsshouldbelongascomparedtothewidthofthebeamtoallowthebeamtovibratefreely.
Figure4Mountingofbeamduringmeasurement.
Theboundaryconditionshavecertaineffectonthebendingstiffnessofthestructure.Thisisduetothefactthatshearinthebeamisinducedbyclampedboundariestoalargeextentascomparedtothecasewithfreeboundaries.
Thefigure4showsthemeasuredapparentbendingstiffnessforthesamebeamwithvariousboundaryconditions.
Figure5Measuredbendingstiffnessforahoneycombbeam
o-free-freeand*-clamped-free
Typeofexcitation
Forlightweightstructuressuchashoneycombstructuressolidlymountedshakershouldnotbeused.Itwouldchangethecharacteristicsofthestructureconsiderably.Animpacthammeristhereforepreferablyusedtoexcitethestructure.Nomassisthenaddedtothestructure.Thestructureisgivenoneimpactstartingthemeasurementperiod.Averagesaremadefor5-12differentexcitationpoints.Thedrawbackwiththeimpacthammeristhoughthedifficultytoexcitethehighermodesofthebeam.AsseenfromtheFRFthismakesitdifficulttoseparatetheeigenfrequenciesforincreasingfrequencies.
Foragoodmeasurementresultitisimportanttohitthestructureperpendicularwiththehammer.Incaseofdoublehits,thehammerisbouncingonthebeam,themeasurementshouldnotbeincludedinthemeasurementseries.
Vibrationmeasurement
Thevibrationsofthebeamcanbedeterminedusingasmallaccelerometer.Forlightweightstructuresitisthoughpreferabletouseanon-contactmeasurementsystemsuchasalase