蓄电池技术手册中英文版.docx
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蓄电池技术手册中英文版
Documentnumber【980KGB-6898YT-769T8CB-246UT-18GG08】
蓄电池技术手册中英文版
目录Content
1引言Introduction·····································································1
2主要用途Applicability································································1
浮充使用Floatingcharge·····························································1
循环使用CycledUse································································1
3电池结构Structureofthebattery························································1
4密封原理SealingMethod······························································1
5技术特点TechnicalCharacteristics······················································2
6技术规格Technicalspecifications·······················································3
7电气性能ElectricalPerformance························································4
充电特性ChargingCharacteristics······················································5
浮充电特性FloatingChargeCharacteristics·············································5
循环充电特性CycledChargeCharacteristics···········································5
均衡充电特性EqualizingChargeCharacteristics·········································6
放电特性DischargingCharacteristics····················································6
恒电流放电特性Constant-CurrentDischargeCharacteristics································6
放电容量温度特性TemperatureCharacteristicsofDischargingCapacity······················8
冲击放电特性Impactdischargeperformance············································8
容量换算系数与时间关系曲线Relationshipbetweencapacityconversioncoefficientandtime···9
容量换算系数比较Comparisonofcapacityconversioncoefficient·····················10
恒定终止电压放电特性Constantendpointvoltagedischargecharacteristics················11
大电流放电特性Greatcurrentdischargefeature-1mindischargefeature······················11
容量保持特性Capacitanceself-containedfeature-self-discharge·····························11
内阻特性IntrinsicresistanceCharacteristics·············································12
寿命特性LifeCycle·······························································12
8安装指南InstallationGuide···························································13
安装注意事项Attentionduringinstallation·············································13
蓄电池安装Installationofbattery·····················································13
电池柜安装Installationofbatterycabinet···············································13
9验收Acceptance···································································17
验收标准AcceptanceStandard·······················································17
验收规则AcceptanceSpecification····················································17
容量校核Capacityverification·······················································17
10使用与维护OperationandMaintenance················································18
11蓄电池常见故障及消除方法Commonfailure&trouble-shooting····························19
12技术服务及质量信息反馈Technicalserviceandqualityinformationfeedback·················20
1引言Introduction
SUPERFMGFM系列阀控密封铅酸蓄电池是在研究传统的“铅——硫酸——二氧化铅”电化学的基础上,应用气体再化合原理,采用新型材料、新技术设计制造而成。
TheSUPERFMGFMseriesvalve-controlledconfinementlead-acidbatterywasmadewithnewmaterialandnewtechnologybyusinggasrecombinationprinciple.It’sbasedonthestudyofthetraditional“lead-sulfuricacid-leaddioxide”electrochemistry.
哈尔滨九洲电气股份有限公司融汇国内外数十年的科研成果,形成了自己独特的阀控密封铅酸蓄电池设计技术,产品采用国际IEC、日本JIS和我国电力、邮电等行业标准制造,按国际最先进的ISO9001管理模式建立质量保证体系,并被有效的运行,对产品容量、开路电压、浮充电压均衡性、密封性、安全阀开启压力以及极性等性能100%在线检测,因而具有很高的可靠性和稳定性。
该产品多次通过电力部、邮电部和解放军总参部检测,并被列为定点配套入网产品。
是国际上九十年代的最新型蓄电池产品。
HarbinJiuzhouElectricCoLtd.designsitsownpeculiarsealedvalve-controllead-AcidstoragebatterybycombiningthescientificachievementsofdomesticandinternationalscientificresearchfieldforsometensofyearscompliedwithinternationalIEC,JISofJapanandourcountry’selectricpower&postandtelecommunicationsandotherindustries’standard.WesetupthequalityguaranteesystemusingthemostadvancedinternationallyrecognizedISO9001managementpatternwithgoodperformance.On-linedetectshallbefinishedforproductcapacity,open-circuitvoltage,equalizationperformance,floatchargevoltage,confinementfeature,protectionvalve’sresponsepressure,polarityandotherperformances.TheproductwithahighpercentageofreliabilityandstabilityhaspassedformanytimestestbyMinistryofElectricPower,MinistryofPostandTelecommunicationsandMinistryofPLAGeneralStaff.Thebatteryhasbeenlistedasregularlocalityandcompletenet-joiningproduct.Itisthenewesttypestoragebatteryininternationalmarketofthe90’s.
2主要用途Mainusage
浮充使用(备用电源)
Floatchargeusage(standbypowersupply).
●电信、通信设备、程控交换机。
●Telecommunications,communicationapparatus,SPCexchange.
●应急照明系统。
●Emergencylightingsystem.
●安全防盗、防火报警系统。
●Safetyandpreventionofburglary,fireprotectionalarmsystem.
●计算机UPS。
●ComputerUPS.
●电力开关系统。
●Electricpowerswitchsystem.
●发电厂、变电所直流操作电源及备用电源。
●Electricpowerplant,substationdirectlycurrentoperationelectricsourceandstandbyelectricsource.
●发动机起动、船舶设备。
●Enginestartup,shipcraftequipment.
●太阳能系统。
●Solarsystem.
循环使用Cycledusage
●便携式电视机、摄录像机、收录音机。
●PortableTV,pickupcamera,radioandtaperecorder.
●电动工具、割草机、吸尘器。
●Electrictool,fieldmower.Vacuumcleaner.
●照相机、新闻摄影设备。
●Camera,newsphotographyequipment.
●便携式个人计算机、语言处理器、终端。
●Portablepersonalcomputer,languageprocessor,terminal.
●野外测试设备、医疗仪器设备。
●Outdoortestingequipment,medicalinstrumentequipment.
●移动电话机、对讲机。
●Mobilephone,walkie-talkie.
●矿灯、割胶灯、应急灯、铁路信号灯。
●Lamp,tappinglamp,emergencylight,railwaysignallight.
●电动玩具、电动轮椅。
●Electrictoy,electricwheelchair.
3电池结构Structureofthebattery
图1.蓄电池结构(12V系列)structrueofthestoragebattery(12Vseries)
图2.蓄电池结构(2V系列)structrueofthestoragebattery(2Vseries)
表1SUPERFMGFM系列蓄电池构件与功能
SUPERFMGFMseriesstoragebatterycomponentanditsfunction
部件Component
结构材料
Structuralmaterial
功能
Function
正极板
Positiveplate
负极板
Negativeplate
涂浆式极板,把活性物质涂在特制铅钙合金骨架上。
Paste-smearedplatespreadactivematerialonspeciallymadelead-calciumalloyframe.
保持足够的容量
Keepsufficientcapacity
维持容量长期使用性用(长寿)
Keepcapacitythatcanbeusedforlong.(Longevity)
减低自身放电量。
Reduceself-dischargevolume
提高释放气体电极电位。
Increasereleasinggaselectricpoleandelectricpotential
隔板
Dummyplate
高强度耐热氧化性极佳的优质超细玻璃纤维毡。
Highdensity,heatresisting,excellentoxidizability,highqualitysuperfineglassfibermat.
防止正、负极板之间短路。
Preventingshortcircuitbetweenpositiveandnegativeplate.
吸附储备电解液,无流动电解液。
Absorptionofthereserveelectrolyte,noflowingelectrolyte.
紧压极板表面,防止活性物质脱落。
Coarctationthesurfaceofthepolarplate,preventingtheactivematerialfromcomingoff.
电解液
Electrolyte
分析纯硫酸配以高纯水和特定的添加剂。
Analyticalpuresulfuricacidmixedwithhighpurewaterandspecialadditives.
正负极活性物质间产生电化学反应。
Theactivematerialbetweenpositiveandnegativepolesproduceschemicalreactions.
导电作用。
Conductionofelectricity
外壳和盖
Shellandcover
丙烯腈(A)—丁二(B)—苯乙烯(S)共聚物合成树脂。
Propenylcyanide(A)–bivinyl;butadiene(B)-styrene(S)-interpolymersyntheticresin.
容纳由正负极板和隔板组成的极群。
保持足够的机械强度,可抵受蓄电池内的压力。
Holdingpoleclustersconsistingofpositiveplate,negativeplateanddummyplate,keepinenoughmechanicalstrengthtowithstandpressurefrominsidethestoragebattery.
安全阀
Emergencyvalve
用无双键、耐酸性极好、品质稳定而耐用的合成橡胶制成。
采用帽形或柱形。
内装陶瓷过滤器。
Madewithartificialrubberwithnodoublebond,excellentacidproof,thequalityisstableandendurableinuse.
Adoptingcap-likeorcolumn.
Installedinteriorceramicsfilter.
如果蓄电池内气压高于正常值时,便放出气体,使内压正常化。
防止氧进入和酸雾放出。
Iftheatmosphericpressurewithinthestoragebatteryisabovethenormalvalue,gaswillbesentout,andthepressurefrominsidewillbecomenormal.Preventingoxygenfromcominginsideandacidmistgoingoutside.
端子
Terminal
用铅合金制成,与接线柱一起整体模制。
Madewithaluminumalloy,itismoldedcompletelywiththebindingpost.
非焊接及截面积大的接线端子提高放电倍率和可靠性。
容易连接。
Bindingpostoftheweldlessconnectionandlargesectionalareacanincreasethedischargemagnificationandimprovereliability.Itcanbeeasilyconnectedwiththebattery’scontactpin.
极柱密封
Poleconfinement
封口剂的颜色:
正极为红色,负极为蓝色。
特种密封胶,专用密封圈。
Thecolorofthesealingoffagent;redforthepositivepole,blueforthenegativepole.
Specialsealingglue,specialsealingring.
内外多层密封,防止爬酸渗液。
Multiplelayersofsealingfrombothinsideandoutside.Acidliquidcannotbeleakedout.
4密封原理SealingMethod
铅酸蓄电池的充放电的电化学反应过程如图3,反应方程式如下:
Theelectrochemicalreactionprocessofthelead-acidstoragebattery,see,thereactionequationasfollows:
放电discharge
PbO2+2H2SO4+PbPbSO4+2H2O+PbSO4·······
(1)
充电charge
正极电解液负极正极水负极
Positivepoleelectrolytenegativepolepositivepolewaternegativepole
充电后期在正极板产生氧气,在负极板产生氢气
Inthelaterstageofthecharging,thepositiveplateproducesoxygen,thenegativeplateproduceshydrogen.
正极Positivepole:
H2O→1/2O2+2H
+2e……
(2)
负极Negativepole:
2H
+2e→H2……(3)
铅酸蓄电池实现密封免维护的难点就是充电后期水的电解,SUPERFMGFM系列电池采取了以下几项重要措施,从而实现了密封性能。
Forsealing&maintenancefreeofthelead-acidstoragebattery,thedifficultyliesintheeffectoftheelectrolysisofthewaterduringthelaterperiodofcharging.SPUERFMGFMSERIESStorageBatteryadoptedthefollowingimportantmeasuresandthesealingnaturecanberealizedafterwards.
●采用铅钙合金板栅,提高了释放氢气电位,抑制了氢气的产生,从而减少了气体释放量,同时使自放电率降低。
●Usinglead-calciumalloyslabgridtoincreaseelectricpotentialandpreventingtheproductionofthehydrogensothatreleasingvolumeofthegaswasreduced,meantimetheself-dischargeratiowasalsoreduced.
●SUPERFMGFM系列蓄电池利用了负极活性物质海绵状铅的特性,这种物质在潮湿条件下活性很高,能与氧快速反应,阴极吸收氧气,抑制了水的减少而无需要补充水。
●SUPERFMGFMSeriesStorageBatteryusesthefeaturesofspon