精密连接技术及其在-航空航天工业中的应用.ppt
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精密连接技术及其在航空航天工业中的应用PrecisionJoiningTechniqueanditsPrecisionJoiningTechniqueanditsApplicationinAerospaceIndustryApplicationinAerospaceIndustryShanghaiJiaoTongUniversityShanghaiJiaoTongUniversityMaterialsScienceandEngineeringCollegeMaterialsScienceandEngineeringCollegeSJTUWeldingEngineeringInstituteSJTUWeldingEngineeringInstituteContentsIntroductionIntroductionConventionalweldingtechniqueConventionalweldingtechniquePrecisionjoiningtechniquePrecisionjoiningtechniqueDifferencebetweenprecisionjoiningandconventionalDifferencebetweenprecisionjoiningandconventionalweldingtechniqueweldingtechniqueMainapplicationareasofprecisionjoiningtechniqueMainapplicationareasofprecisionjoiningtechniqueSomefrequentlyusedtechniquesforprecisionjoiningSomefrequentlyusedtechniquesforprecisionjoiningMaterialinaerospaceandtheirjoiningfeaturesMaterialinaerospaceandtheirjoiningfeaturesApplicationofprecisionjoiningtechniqueinaerospaceApplicationofprecisionjoiningtechniqueinaerospaceApplicationexamples:
ElectronicBeamBrazingforpartsApplicationexamples:
ElectronicBeamBrazingforpartsinaerospaceinaerospaceApplicationexamples:
LaserweldingforpartsinaerospaceApplicationexamples:
LaserweldingforpartsinaerospaceConclusionandprospectConclusionandprospectIntroductionIntroductionThejoiningtechniqueThejoiningtechniqueisanindispensableprocessingmeansinmodernisanindispensableprocessingmeansinmodernmanufacturing.Itusesthemechanical,chemicalmethods,suchaspartialmanufacturing.Itusesthemechanical,chemicalmethods,suchaspartialheatingorwithpressure,tojointhetwopartsormaterials.Commonlyheatingorwithpressure,tojointhetwopartsormaterials.Commonlytherearenon-permanentandpermanentjoint:
therearenon-permanentandpermanentjoint:
Non-permanentjoint:
Non-permanentjoint:
thejointpartcanbemovedorthejointpartcanbemovedordisdis-assembled-assembled,e.g.hingejoint,chainjoint,screwjoint,etc.e.g.hingejoint,chainjoint,screwjoint,etc.Permanentjoint:
Permanentjoint:
thejointcannotbemovedordisassembledexceptthejointcannotbemovedordisassembledexceptdestruction,e.g.gluejoint,rivetjointdestruction,e.g.gluejoint,rivetjoint、allkindsofweldingjoints,allkindsofweldingjoints,etc.(Hereonlytheweldingjointsandtheirweldingtechniquewillbeetc.(Hereonlytheweldingjointsandtheirweldingtechniquewillbediscussed.)discussed.)WeldingtechniqueWeldingtechniquegenerallyusessomekindofheatsourcetopartiallygenerallyusessomekindofheatsourcetopartiallyheatmaterial(especiallymetal)underthecertainprotectivecondition,heatmaterial(especiallymetal)underthecertainprotectivecondition,sometimeswithcertainpressure,toformapermanentweldingjoint,sometimeswithcertainpressure,toformapermanentweldingjoint,whichmeanstheatomicormolecularconnectionbetweenthetwowhichmeanstheatomicormolecularconnectionbetweenthetwomaterialsorparts.materialsorparts.IntroductionIntroductionWeldingtechniquesareincreasinglyappliedinmanufacturingofproductsthatWeldingtechniquesareincreasinglyappliedinmanufacturingofproductsthatconsistofdifferentpartswithdifferentmaterials,shapes,structuresandconsistofdifferentpartswithdifferentmaterials,shapes,structuresandfunctions,toformacomplexentirebody.Thustheworkingprocedureofthefunctions,toformacomplexentirebody.Thustheworkingprocedureoftheentiredentiredworkpiececanbegreatlysimplified,thematerialcanbesavedandtheworkpiececanbegreatlysimplified,thematerialcanbesavedandtheproductionefficiencycanbeincreased.productionefficiencycanbeincreased.TheseekingforhighqualityandlowcostofproductistheimportantstrategyTheseekingforhighqualityandlowcostofproductistheimportantstrategytogetvictoryinthemarketcompetitionformostenterprisestoday.Andthetogetvictoryinthemarketcompetitionformostenterprisestoday.Andthehighqualityofproductisgenerallyguaranteedbyreasonableproductdesign,highqualityofproductisgenerallyguaranteedbyreasonableproductdesign,reliableprocessingprecisionreliableprocessingprecision,andeffectiveinspectionmethod.,andeffectiveinspectionmethod.Asanimportantprocessingmeansinmanufacturingofmodernproduct,theAsanimportantprocessingmeansinmanufacturingofmodernproduct,thejoiningtechniqueanditsprecisionincreasinglygetextensiveattention.Withjoiningtechniqueanditsprecisionincreasinglygetextensiveattention.Withdevelopmentoftechnology,theprecisionjoiningisbecominganeffectivewaydevelopmentoftechnology,theprecisionjoiningisbecominganeffectivewaytoreducefollowedworkingprocedures,todecreasecost,andtoimprovetoreducefollowedworkingprocedures,todecreasecos