产品选型按样本.ppt

产品选型按样本.ppt

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FlenderSalesChinaFZG1FlenderSalesChinahousingoutofGG-25wheelsoutof:

18CrNiMo6pinionsoutof:

18CrNiMo6bearingshaftd2outof16MnCr5oderC60sealingcoversTypicalFlenderdesignGearboxDesign2FlenderSalesChinaRulerofTypeB3SH13规格。

126安装方式。

H=卧式安装M=卧式安装，不带地脚V=立式安装输出轴布置形式。

S=实心轴D=带缩紧盘的空心轴H=带平键的空心轴V=实心轴，加强型K=带DIN5480内花键的空心轴F=法兰式输出轴传动级数。

1，2，3或4齿轮箱类型。

H=平行轴齿轮箱B=直交轴齿轮箱3FlenderSalesChinaSelection一、初步一、初步二、确定润滑方式二、确定润滑方式三、确定冷却方式三、确定冷却方式四、判断输入输出轴的附加力四、判断输入输出轴的附加力五、配置六、构造关系构造关系确定减速机型号确定减速机型号例如例如:

H3SH11选型选型:

4FlenderSalesChinaCalculation一、初步确定减速机型号一、初步确定减速机型号2、确定传动比、确定传动比3、确定减速机名义功率、确定减速机名义功率4、确定峰值扭矩校核、确定峰值扭矩校核1、减速机安装型式及齿轮箱类型、减速机安装型式及齿轮箱类型PNP2Xf1Xf23.33XP2PNn1n2is=TAXn19550PN=Xf35FlenderSalesChinaCalculation二、确定润滑方式二、确定润滑方式1、飞溅润滑、飞溅润滑2、浸油润滑、浸油润滑3、强制润滑、强制润滑卧式（卧式（H）或小倾角安装或小倾角安装卧式（卧式（H）或立式（或立式（B）安装安装卧式（卧式（H）或立式（或立式（B）安装安装补油箱补油箱法兰泵法兰泵电动泵电动泵稀油站稀油站6FlenderSalesChina三、确定冷却方式三、确定冷却方式2、风扇冷却、风扇冷却3、冷却盘管冷却、冷却盘管冷却4、冷却盘管、冷却盘管+风扇冷却风扇冷却1、不带辅助冷却装置、不带辅助冷却装置5、油站冷却等、油站冷却等CalculationP2PG=PGAXf4Xf8P2PG=PGBXf4Xf8P2PG=PGCXf5Xf8P2PG=PGDXf5Xf8对对H1000m,室内大空间，室内大空间，ED=100%7FlenderSalesChina三、确定冷却方式三、确定冷却方式Calculation对对H1000me.CAT或室内小空间，或室外或室内小空间，或室外或或ED100%?

8FlenderSalesChina三、确定冷却方式三、确定冷却方式Calculatione.CAT9FlenderSalesChina三、确定冷却方式三、确定冷却方式Calculatione.CAT10FlenderSalesChina三、确定冷却方式三、确定冷却方式Calculatione.CAT11FlenderSalesChina三、确定冷却方式三、确定冷却方式Calculatione.CAT12FlenderSalesChina三、确定冷却方式三、确定冷却方式Calculatione.CAT13FlenderSalesChina四、判断输入输出轴的附加力四、判断输入输出轴的附加力1、附加径向力及其作用点、附加径向力及其作用点Calculation例：

附加径向力的几个可能来源例：

附加径向力的几个可能来源1）带传动）带传动2）链轮传动）链轮传动3）开式齿轮传动）开式齿轮传动4）单钳盘式制动器）单钳盘式制动器5）搅拌等）搅拌等2、附加轴向力、附加轴向力14FlenderSalesChinaCalculation15FlenderSalesChinaConnectionDesignSelection五、配置16FlenderSalesChinaSelectionOutputShafts（输出轴型式）“K”hollowshaftwithsplineDIN5480“D”hollowshaftwithshrinkdisc“F”flangeshaft“H”hollowshaftwithkeywayDIN6885-1“S”solidshaftreturn17FlenderSalesChinaTYPE“.H.”HollowShaftwithMETRICshaftandkeyTYPE“.D.”HollowShaftforshrinkdiskwithMETRICshaftingTYPE“.S.”SolidShaftMETRICshaftandkey-standardforalltypesINCHkeyforTypesH2S.,H3S.,H4S.,B3S.,B4SexeptingforTypeH1SH.SelectionOutputShafts（输出轴型式）18FlenderSalesChinaSelectionOutputShaftd2onbothsides19FlenderSalesChinaSelectionAdditionalforceonoutputshaft20FlenderSalesChinaSelectionAdditionalforceonoutputshaft21FlenderSalesChinaSelectionReinforcedSolidShafts（加强加强输出轴型式输出轴型式）22FlenderSalesChinaSelectionOutputShafts（输出轴型式）Flangeshaftforconnection23FlenderSalesChinaContactLipsealLabyrinthsealsTaconiteShaftSealing（轴封）轴封）Selection24FlenderSalesChinaTACONITE“sealContactlipsealGreasenippleFeyringsIndirty,dustyandwetenvironment,itismostusefultousetheTaconiteseal.TACONITESealingSelection25FlenderSalesChinaMANNbreatherRevisioncoverProtectioncapBreathingtubeThereforewerecommendtouseabetterdesignairbreatherindustyorverydustyenvironments.Cleanoilextendsthegearboxlifeconsiderable.SpecialBreather-MANNBreatherSelection26FlenderSalesChinaFANCOOLINGWATERCOOLINGCOILCoolingMethodSelectionOilSupplySystem27FlenderSalesChinaSelection28FlenderSalesChinaSelection例如：

有倾角而又未采用制动器的皮带例如：

有倾角而又未采用制动器的皮带29FlenderSalesChinaBackstopsarelocatedonhighspeedshaftorfirstintermediateshaftasdurableaslowspeedmountedbackstopslowercostbecauseofreducedtorqueloadonbackstopBackstopSelection30FlenderSalesChinaSelectionBackstopfunctionWorkingprincipleofbackstopBackstop31FlenderSalesChinaSelection许用逆止力矩许用逆止力矩折合到减速机输出轴上的逆止力矩折合到减速机输出轴上的逆止力矩减速机型号减速机型号减速机速比减速机速比皮带机倾角等皮带机倾角等32FlenderSalesChinaSelectionBackstop33FlenderSalesChinaSelectionAddOnPiecesMotorLanternWithAdaptor34FlenderSalesChinaSelectionAddOnPiecesMotorLanternWithAdaptor35FlenderSalesChinaSelectionOilCompenstionTank36FlenderSalesChinaSelectionOilCompenstionTank37FlenderSalesChinaSelectionFlangePump38FlenderSalesChinaSelectionFlangePump39FlenderSalesChinaSelectionMotorPump40FlenderSalesChinaSelectionMotorPump41FlenderSalesChinaSelectionMotorPump42FlenderSalesChinaSelectionThermometerforOilTemperature43FlenderSalesChinaSelectionBearingMonitors44FlenderSalesChinaSelectionSpeedMonitor45FlenderSalesChinaSelectionOilLevelIndicator46FlenderSalesChinaSelectionOilLevelIndicator47FlenderSalesChinaDesignVariants六、构造关系构造关系48FlenderSalesChinaDesignVariants49FlenderSalesChinaSelectionP58P105尺寸尺寸50FlenderSalesChinaSelectionP80DS孔尺寸（孔尺寸（DimensionofDShole）51FlenderSalesChinaSelectionP91DimensionofKeyway52FlenderSalesChinaSelection构造关系构造关系53FlenderSalesChina一个重要公式：

一个重要公式：

Calculation9550XPnT=TXn9550P=54FlenderSalesChina按扭矩选型：

按扭矩选型：

Calculation=T2NT2Xf1Xf2=3.33XT2T2N结论：

结论：

对于某一确定转数：

对于某一确定转数：

PTPNP2Xf1Xf23.33XP2PN55FlenderSalesChinaTravellingGearDriveSelection56FlenderSalesChinaSelection57FlenderSalesChinaSelection58FlenderSalesChinaRulerofType59FlenderSalesChinaRulerofT