HCP100A英文操作维护手册B.docx

HCP100A英文操作维护手册B.docx

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HCP100A英文操作维护手册B

PALLCORPORATION

INSTALLATION,OPERATIONAND

MAINTENANCEMANUAL

HCP100ASERIES

Turbineoil

ConditioningPurifier

PallFilter（Beijing）Co.,Ltd.

No.12,HongdaNanlu,BeijingEconomic&TechnologicalDevelopmentArea

PostCode:

100176

Tel:

（010）67802266Fax:

（010）67802319

Foreword

Thismanualisprovidedtoserveastheinstallation,operationandmaintenance

guidefortheequipmentsuppliedinaccordancewiththedetailsgiveninthe

customer'spurchaseorder.Thecontentsshouldbereadbeforeattemptingany

phaseofinstallation,operationandmaintenance.

Theequipmentandanyoptionalitemsarepackedindividuallyforassemblyby

thecustomer.Unpackcarefullyandcheckallitemsreceivedagainsttheinvoice.

ThisequipmenthasbeentestedandqualitycontrolledinaccordancewithPall

standardproceduresandalsoinaccordancewiththetestsspecifiedinthecontract

whenrequired（i.e.forspeciallydesignedequipment）.However,theequipmentas

shippedmayhavebeenopenedordisassembledfordraining,cleaning,etc.,after

testing.Thecustomershouldsatisfyhimselfthatnonuts,bolts,flanges,pipes,

closuresoranyothercomponenthaveworkedlooseduringshipment;theseshouldbetightenedwherevernecessary.

Anameplatehasbeenpermanentlyattachedtotheequipment.Whenrequestinginformation,serviceorspareparts,pleaserefertotheinformationgivenonthisplate.

Itistheuser'sresponsibilitytocheckactualoperatingconditionstoensurethatthefilterelements,vesselandsealingmaterialsarecompatiblewiththeapplicationandarewithinlocalsafetycodes.

MANUALPARTNUMBER

ISSUE

DATE

MANHCP100A

B

JULY2006

Contents

Abstract

3

PartNumber

4

DesignData

5

AlarmConditions

7

Storageandinstallation

11

Storage

11

Pre-installationinspection

11

ConnectionofHCPtoFluidSupply

12

ConnectionofElectricalPowerSupply

15

Operatorinterface

17

Introductionstointerface

17

Mainmenu

18

GettingStarted

22

Waterremovalcirculation

Filtrationcirculation

22

23

Systemdrain

24

Maintenance

25

Routinemaintenanceschedule

25

Routinemaintenanceactivities

25

Faultfinding

27

Appendix

29

Listofspareparts

29

PalldrawingsHCP100AINST:

2sheetsintotal

PalldrawingsH0473.E-A:

5sheetsintotal

Abstract

ThisunitdesignedbyPall,isdedicatedforfiltrationandwaterremovalofturbineoil.Itincorporatestogetherthefunctionsoffinefiltrationandhighefficiencywaterremovalofoil.Itcaneffectivelyremovesomesolidparticlesandemulsion,freewaterinoil.Afterthat,theoilcleanlinesslevelisuptoNASLevel6,andthecontentoffreewatermaybelowerthan100PPM.

Functionsofthisunit:

1.Filtrationcirculation:

couldbeusedassolidparticlefiltrationequipmentindependently.

2.Waterremovalcirculation:

couldremovetheemulsionandfreewaterinturbineoil.

Featuresofthisunit:

1.No-watchrunning:

Itcanrunsmoothlyduringnormaloperationafterdebugging,whilerequiringnobodytowatchit.

2.Automaticemergencyalarm:

Itcanautomaticallyalarmandpromptoperationmethodswhenabnormalconditionoccursandmaintenanceisneeded.

3.Automaticemergencystop:

Itcanautomaticallyshutdownthesystemwhenaseriousemergencyoccurs.

4.Systemstatusdisplay:

Thehuman-computerinterfacecandisplaycurrentandpreviousoperationdata.

5.Telemetryunitstatusdisplay:

Realtimedisplayofunitstatus.

Theoryofthisunit:

1.Filtrationtheory:

HighperformancePallUltiporIIIfiltersincorporatestate-of-the-artdesigntechnology,includingauniquepatented“helicalwrap”pleatsupportsystemandcompositeelementstructureforunsurpassedstrength,performanceandservicelife.Theresultisacost-effectivesolutionclearlysuperiortotraditionalfilterdesigns.

2.Waterremovaltheory:

Whenoilentersthecoalescer,firstlyitenterscoalescerelement.Freewaterandemulsifiedwaterbecomelargerdropsofwaterafterpassingfilterelementduetothepeculiarpolaritymoleculesincoalescerelementmaterials.

BeforeOilentersseparatorelementabove,relativelylargewaterdropsinoilhave

fallentothewaterbagbelowduetogravity.Therearestillsomerelativelysmall

waterdropsgouptoseparatorelementwithoilduetoinertia.Separatorelement

ismadeupofspecialhydrophobematerials.Whenoilpassesseparatorelement,

waterdropsarekeptoutside.Thenoilentersseparatorelementandgooutfrom

theoutlet.Waterdropsgatherandbecomelargerandatlastfallintothewaterbag

duetogravity.

PARTNUMBER

HCP100AturbineoilpurifierpartNumber：

HCP100AR3AC

ABCD

A：

“K”meansvoltage200V,3Ph.,230Vac/24Vdccontrolcircuit；

“M”meansvoltage220V,3Ph.,230Vac/24Vdccontrolcircuit；

“N”meansvoltage230V,3Ph.,230Vac/24Vdccontrolcircuit；

“R”meansvoltage380V,3Ph.,230Vac/24Vdccontrolcircuit；

“S”meansvoltage400V,3Ph.,230Vac/24Vdccontrolcircuit；

“T”meansvoltage415V,3Ph.,230Vac/24Vdccontrolcircuit；

“U”meansvoltage440V,3Ph.,230Vac/24Vdccontrolcircuit；

“V”meansvoltage460V,3Ph.,230Vac/24Vdccontrolcircuit；

“W”meansvoltage480V,3Ph.,230Vac/24Vdccontrolcircuit；

B：

“3”meansfrequency50HZ；

“4”meansfrequency60HZ；

C：

“A”meansstandardelementconfiguration，seetablebelow；

“K”meanshighefficiencyelementconfiguration，seetablebelow；

D：

“C”meansmobile；

“S”meansstable。

TableofpartNumberandelementconfiguration:

Model

Coalescer

Separator

Protection

Circulation

CN

QTY.

CN

QTY.

CN

QTY.

CN

QTY.

HCP100A

1202845

（standard）

5

1201652

1

1200339

（standard）

1

1200337

1

1202846

（highefficiency）

1200335

（highefficiency）

DesignData

1.Identification

Nameofequipment:

Pallturbineoilpurifier

Modeltype:

HCP100A

2.DesignOperatingConditions

Fluid:

Turbineoil

Fluidtemperaturerange:

+40℃~+70℃（104℉~158℉）

Maximumfluidviscosity:

<=46cst

Ambienttemperature:

-10℃~+60℃（14℉~140℉）

3.FluidSystem

InletPressure：

>=-0.045MPa

InletpumpP01flowrate:

100L/min

PumpreliefvalveRV01setting:

0.8MPa

InletstrainerFL01rating:

250μm

ProtectionfilterFL02rating:

β5（c）=1000（highefficiency）

β12（c）=1000（standard）

CirculationfilterFL03rating:

β7（c）=1000

OutletstrainerFL04rating：

250μm

Coalescerelementrating：

10μm（standard）

1μm（highefficiency）

VacuumswitchSP01setting:

-0.08Mpa

PressureswitchSP02setting:

0.7Mpa

DifferentialpressureindicatorSDP01setting：

0.24Mpa

DifferentialpressureindicatorSDP02setting：

0.30Mpa

DifferentialpressureindicatorSDP03setting：

0.24Mpa

4.MaterialsofConstruction

Baseframe:

Corrosionprotectedcarbonsteel

Vessel:

304stainlesssteel

Threadedfittingsandfastener:

Corrosionprotectedcarbonsteel

Controlpanelbox:

Corrosionprotectedcarbonsteel

5.SealingmaterialNitrile

6.Interfaces

Fluidinletport:

M64×2maleport

（forφ60×4weldingconnector）

Fluidoutletport:

M52×2maleport

（forφ50×4weldingconnector）

7.ElectricalSystem

Powersupply:

Seeunitnameplate

Totalmotorpower:

3kW（50Hz）

Connectedload:

Seenameplateforfullcurrentdetails

Powersupplyprotectionrating:

Tosuitfullloadcurrentshownon

unitnameplate.Maximum32A

8.INSTRUMENTATION

PLCdisplaywithkeypad（locatedoncontrolpanel）

Startpushbutton（locatedoncontrolpanel）

Stoppushbutton（locatedoncontrolpanel）

Emergencystoppushbutton（locatedoncontrolpanel）

Poweronlamp（locatedoncontrolpanel）

Dischargelamp（locatedoncontrolpanel）

Isolator（locatedoncontrolpanel）

Controlresetbutton（locatedoncontrolpanel）

Amberflashingbeacon（locatedontopofcontrolpanel）

InletvacuumgaugeVG01（righttocontrolpanel）

TemperaturegaugeTG01（righttocontrolpanel）

InletvacuumswitchSP01（locatedonpumpinletpipe）

OutletpressureswitchSP02（locatedonoutletpipe）

PressuregaugePG01,PG02,PG03（righttocontrolpanel）

DifferentialpressureindicatorSDP01（locatedonfilterFL02）

DifferentialpressureindicatorSDP02

（locatedondifferentialpressuremodule）

DifferentialpressureindicatorSDP03（locatedonfilterFL03）

DriptrayfloatswitchSL01（locatedinfluiddriptray）

WaterlevelsensorBLW01（locatedunderthewaterbag）

WaterlevelswitchSWL01（locatedondrainpipe）

AlarmConditions

AlarmandWarningMessages

Theoilpurifierisprovidedwithanumberofinterlocksandswitchestoensure

thatitoperatescorrectlyandsafely.Thetablebelowlistsallalarmconditions

fortheunit.

Theactivemodereferstotimesatwhichthealarmmaybeinvoked.The

actionshowstheresultofeachalarm.

CONDITION

INDICATION

ACTION

ACTIVEMODES

FUNCTION

SP01<-0.8BAR

HIGHINLETVACUUM

Themaximuminletvacuumis–0.8bar.Attemptingtoruntheunitwithsuchahighinletvacuumwillresultindamagetotheinletpump!

PressRESETtoreturn.

Shutdown

Running

Preventionofcavitationoninletpump.

SP02>7BAR

HIGHOUTLETPRESSURE

PressureswitchSP02detectedanoutletpressuregreaterthenthemaximumspecifiedrunninglimitof7bar.

PressRESETtoreturn.

Shutdown

Running

Preventionofhighoutletpressures,whichcancauseotherfaults.

SDP01>2.4BAR

（SDP01=PG02-PG01）

FILTERFL02BLOCKED!

Unlessthisisacoldstartcondition,thefilterFL02elementmustbechangedbeforedifferentialpressurereaches2.4bar;otherwise,unitwillshutdownafter120minutes.

Remainingtimeforshut-down:

XXXminutes

Afterreplacingtheelement,PressRESETtoreturn.

Warning

Running

Eliminationofunnecessaryshutdowns.

CONDITION

INDICATION

ACTION