机械加工外文翻译.docx

机械加工外文翻译.docx

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机械加工外文翻译

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英文原文

BasicMachiningOperationsandCuttingTechnology

BasicMachiningOperations

Machinetoolshaveevolvedfromtheearlyfoot-poweredlathesoftheEgyptiansandJohnWilkinson'sboringmill.Theyaredesignedtoproviderigidsupportforboththeworkpieceandthecuttingtoolandcanpreciselycontroltheirrelativepositionsandthevelocityofthetoolwithrespecttotheworkpiece.Basically,inmetalcutting,asharpenedwedge-shapedtoolremovesarathernarrowstripofmetalfromthesurfaceofaductileworkpieceintheformofaseverelydeformedchip.Thechipisawasteproductthatisconsiderablyshorterthantheworkpiecefromwhichitcamebutwithacorrespondingincreaseinthicknessoftheuncutchip.Thegeometricalshapeofworkpiecedependsontheshapeofthetoolanditspathduringthemachiningoperation.

Mostmachiningoperationsproducepartsofdifferinggeometry.Ifaroughcylindricalworkpiecerevolvesaboutacentralaxisandthetoolpenetratesbeneathitssurfaceandtravelsparalleltothecenterofrotation,asurfaceofrevolutionisproduced,andtheoperationiscalledturning.Ifahollowtubeismachinedontheinsideinasimilarmanner,theoperationiscalledboring.Producinganexternalconicalsurfaceuniformlyvaryingdiameteriscalledtaperturning,ifthetoolpointtravelsinapathofvaryingradius,acontouredsurfacelikethatofabowlingpincanbeproduced;or,ifthepieceisshortenoughandthesupportissufficientlyrigid,acontouredsurfacecouldbeproducedbyfeedingashapedtoolnormaltotheaxisofrotation.Shorttaperedorcylindricalsurfacescouldalsobecontourformed.

Flatorplanesurfacesarefrequentlyrequired.Theycanbegeneratedbyradialturningorfacing,inwhichthetoolpointmovesnormaltotheaxisofrotation.Inothercases,itismoreconvenienttoholdtheworkpiecesteadyandreciprocatethetoolacrossitinaseriesofstraight-linecutswithacrosswisefeedincrementbeforeeachcuttingstroke.Thisoperationiscalledplanningandiscarriedoutonashaper.Forlargerpiecesitiseasiertokeepthetoolstationaryanddrawtheworkpieceunderitasinplanning.Thetoolisfedateachreciprocation.Contouredsurfacescanbeproducedbyusingshapedtools.

Multiple-edgedtoolscanalsobeused.Drillingusesatwin-edgedflutedtoolforholeswithdepthsupto5to10timesthedrilldiameter.Whetherthe

drillturnsortheworkpiecerotates,relativemotionbetweenthecuttingedgeandtheworkpieceistheimportantfactor.Inmillingoperationsarotarycutterwithanumberofcuttingedgesengagestheworkpiece.Whichmovesslowlywithrespecttothecutter.Planeorcontouredsurfacesmaybeproduced,dependingonthegeometryofthecutterandthetypeoffeed.Horizontalorverticalaxesofrotationmaybeused,andthefeedoftheworkpiecemaybeinanyofthethreecoordinatedirections.

BasicMachineTools

MachinetoolsareusedtoproduceapartofaspecifiedgeometricalshapeandpreciseIsizebyremovingmetalfromaductilematerialintheformofchips.Thelatterareawasteproductandvaryfromlongcontinuousribbonsofaductilematerialsuchassteel,whichareundesirablefromadisposalpointofview,toeasilyhandledwell-brokenchipsresultingfromcastiron.Machinetoolsperformfivebasicmetal-removalprocesses:

Iturning,planning,drilling,milling,andgrinding.Allothermetal-removalprocessesaremodificationsofthesefivebasicprocesses.Forexample,boringisinternalturning;reaming,tapping,andcounterboringmodifydrilledholesandarerelatedtodrilling;bobbingandgearcuttingarefundamentallymillingoperations;hacksawingandbroachingareaformofplanningandhoning;lapping,superfinishing.Polishingandbuffingarevariantsofgrindingorabrasiveremovaloperations.Therefore,thereareonlyfourtypesofbasicmachinetools,whichusecuttingtoolsofspecificcontrollablegeometry:

1.lathes,2.planers,3.drillingmachines,and4.millingmachines.Thegrindingprocessformschips,butthegeometryoftheabrasivegrainisuncontrollable.

TheamountandrateofmaterialremovedbythevariousmachiningprocessesmaybeIlarge,asinheavyturningoperations,orextremelysmall,asinlappingorsuperfinishingoperationswhereonlythehighspotsofasurfaceareremoved.

Amachinetoolperformsthreemajorfunctions:

1.itrigidlysupportstheworkpieceoritsholderandthecuttingtool;2.itprovidesrelativemotionbetweentheworkpieceandthecuttingtool;3.itprovidesarangeoffeedsandspeedsusuallyrangingfrom4to32choicesineachcase.

SpeedandFeedsinMachining

Speeds,feeds,anddepthofcutarethethreemajorvariablesforeconomicalmachining.Othervariablesaretheworkandtoolmaterials,coolantandgeometryofthecuttingtool.Therateofmetalremovalandpowerrequiredformachiningdependuponthesevariables.

Thedepthofcut,feed,andcuttingspeedaremachinesettingsthatmustbeestablishedinanymetal-cuttingoperation.Theyallaffecttheforces,thepower,andtherateofmetalremoval.Theycanbedefinedbycomparingthemtotheneedleandrecordofaphonograph.Thecuttingspeed（V）isrepresentedbythevelocityof-therecordsurfacerelativetotheneedleinthetonearmatanyinstant.Feedisrepresentedbytheadvanceoftheneedleradiallyinwardperrevolution,oristhedifferenceinpositionbetweentwoadjacentgrooves.Thedepthofcutisthepenetrationoftheneedleintotherecordorthedepthofthegrooves.

TurningonLatheCenters

Thebasicoperationsperformedonanenginelatheareillustrated.Thoseoperationsperformedonexternalsurfaceswithasinglepointcuttingtoolarecalledturning.Exceptfordrilling,reaming,andlapping,theoperationsoninternalsurfacesarealsoperformedbyasinglepointcuttingtool.

Allmachiningoperations,includingturningandboring,canbeclassifiedasroughing,finishing,orsemi-finishing.Theobjectiveofaroughingoperationistoremovethebulkofthematerialasrapidlyandasefficientlyaspossible,whileleavingasmallamountofmaterialonthework-pieceforthefinishingoperation.Finishingoperationsareperformedtoobtainthefinalsize,shape,andsurfacefinishontheworkpiece.Sometimesasemi-finishingoperationwillprecedethefinishingoperationtoleaveasmallpredeterminedanduniformamountofstockonthework-piecetoberemovedbythefinishingoperation.

Generally,longerworkpiecesareturnedwhilesupportedononeortwolathecenters.Coneshapedholes,calledcenterholes,whichfitthelathecentersaredrilledintheendsoftheworkpiece-usuallyalongtheaxisofthecylindricalpart.Theendoftheworkpieceadjacenttothetailstockisalwayssupportedbyatailstockcenter,whiletheendneartheheadstockmaybesupportedbyaheadstockcenterorheldinachuck.Theheadstockendoftheworkpiecemaybeheldinafour-jawchuck,orinatypechuck.Thismethodholdstheworkpiecefirmlyandtransfersthepowertotheworkpiecesmoothly;theadditionalsupporttotheworkpieceprovidedbythechucklessensthetendencyforchattertooccurwhencutting.Preciseresultscanbeobtainedwiththismethodifcareistakentoholdtheworkpieceaccuratelyinthechuck.

Verypreciseresultscanbeobtainedbysupportingtheworkpiecebetweentwocenters.Alathedogisclampedtotheworkpiece;togethertheyaredrivenbyadriverplatemountedonthespindlenose.OneendoftheWorkpieceismecained;thentheworkpiececanbeturnedaroundinthelathetomachinetheotherend.Thecenterholesintheworkpieceserveaspreciselocatingsurfacesaswellasbearingsurfacestocarrytheweightoftheworkpiece andtoresistthecuttingforces.Aftertheworkpiecehasbeenremovedfromthelatheforanyreason,thecenterholeswillaccuratelyaligntheworkpiecebackinthelatheorinanotherlathe,orinacylindricalgrindingmachine.Theworkpiecemustneverbeheldattheheadstockendbybothachuckandalathecenter.Whileatfirstthoughtthisseemslikeaquickmethodofaligningtheworkpieceinthechuck,thismustnotbedonebecauseitisnotpossibletopressevenlywiththejawsagainsttheworkpiecewhileitisalsosupportedbythecenter.Thealignmentprovidedbythecenterwillnotbemaintainedandthepressureofthejawsmaydamagethecenterhole,thelathecenter,andperhapseventhelathespindle.Compensatingorfloatingjawchucksusedalmostexclusivelyonhighproductionworkprovideanexceptiontothestatementsmadeabove.Thesechucksarereallyworkdriversandcannotbeusedforthesamepurposeasordinarythreeorfour-jawchucks.

Whileverylargediameterworkpiecesaresometimesmountedontwocenters,theyarepreferablyheldattheheadstockendbyfaceplatejawstoobtainthesmoothpowertransmission;moreover,largelathedogsthatareadequatetotransmitthepowernotgenerallyavailable,althoughtheycanbemadeasaspecial.Faceplatejawsarelikechuckjawsexceptthattheyaremountedonafaceplate,whichhaslessoverhangfromthespindlebearingsthanalargechuckwouldhave.

IntroductionofMachining

Machiningasashape-producingmethodisthemostuniversallyusedandthemostimportantofallmanufacturingprocesses.Machiningisashape-producingprocessinwhichapower-drivendevicecausesmaterialtoberemovedinchipform.Mostmachiningisdonewithequipmentthatsupportsboththeworkpieceandcuttingtoolalthoughinsomecasesportableequipmentisusedwithunsupportedworkpiece.

LowsetupcostforsmallQuantities.Machininghastwoapplicationsinmanufacturing.Forcasting,forging,andpressworking,