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IXRoutineMaintenanceandRepair
XLaserTubeReplacementandOpticalPathAdjustment
XITroubleshooting
XIISoftwareDescriptionandApplication
Foreword
WeWuhanSangongScientificDevelopmentCo.,Ltd.areverygratefultoyouforusingour“SCCSeriesLaserCutter”.Ifyouhaveneverusedequipmentsofsamecategorybefore,pleasereadthismanualcarefullypriortoanyoperation.Toguaranteesafeandnormalservice,it’sverynecessaryandhelpfulforyoutofullyunderstandalloperatingrulesandrequirementsandknowwellaboutstructuralcharacteristicsoftheequipment.
Thismanualisonlyusedtoinstructoperationandroutinemaintenanceoflaserequipmentsproducedbyourcompany.
Anymistakesorunsolvedproblemsyoumayfindwhenreadingthismanualorusing“SCCSeriesLaserCutter”pleasefeelfreetocontactourtechnicalserviceanytimesothatwecancorrectandoffersolutions.
Integratingvarioushi-technologiesincludinglaser,automaticcontrol,finemechanicsandcomputercontrolsoftwareetcinone,“SCCSeriesLaserCutter”ischaracterizedbyitshightechnologicalcontentandcostperformanceratio.
Providedwithleadingnucleartechnologiesinitsopticalsystemandcontrolsystem,themachineisfarmoresuperiorincostperformanceratiotodomesticproductsofsamecategory.Itsoperatingspeedandengravingprecisionhaveevenbeenalmostequaltoperformanceofsimilarproductsoverseas.Andithasveryhighcontrolaccuracyandoperatingspeed.
1.ProductCharacteristics
AItusesCO2laserasworkingopticalsourceandtakesadvantageofitsoutstandingprocessingperformance.Byadoptingnon-contactprocessingmethod,itwillnotdamageprocessedworkpieceatallandobtainevenmuchbetterprocessingquality.
BTheadvancedDSPmicroprocessorisadoptedtorealizehighmotioncontrolaccuracy,technicalgrademotorhighsubdivisiondrivemodewithimportedstraighttracktoensureexactandstableoperationofthelaserknife.Itcanworkstablyandreliablyoveralongperiodoftime.
CItadoptsflyingopticalsystemandhaslargeprocessingbreath;
andthefrontandrearpartusesopeningdesignmethodtoensureunlimitedcharginglength.
DItsupportsPLT,BMP(1-bit),DXF(R12format)fileformatsgeneratedbyvarioustypesofuniversalgraphicsoftware,andisabletomakepatternsandcharactersinrichvarietiesandspecifications.
EItadoptsspeciallaserengravingsoftwarewhichhassufficientfunctions,friendlyman-machineinterfaceandsimpleoperations;
FAdoptingcombinedworkingmodeofvectorandmatrix,themachinecanfulfillbothengravingandcuttingtasksinthesameprintingplate.
2.ScopeofApplication
(1)Materialstobeengravedandcut:
Non-metalmaterialsincludingrubberplate,organicsheet,plasticpanel,acrylboard,bi-chromaticplate,veneer,timberboard,marble,ceramictile,anti-firingplate,insulatingboard,cardboard,leather,artificialleather,textile,abrasiveclothandsandpaperetc.
(2)Rangeofapplicationandtargetofservice
Packagepressplate(corrugatedcartoon,wovenbag),model(architecture,aviation,navigation),billboard,craftwork,decorativeboard,jetprintingtemplate,templateforshoemakinganddressmaking,diecuttingboardandlamphousingboardetc.
Thisisaspecializedlaserequipmentmanufacturer.Ofitsproducts“SCClasercutter”isaseriesdefinedandclassifiedasfollows:
SCCXXX——XXXX
Processingbreath
Dragmodeoflaseroutputtrack
Laserpower
Cutting&
engravingseries
CO2laserseries
SUNIC
Where:
dragmodeoflaseroutputtrackincludesmodeA(trolley)andmodeB(track).
Processingbreathcanbe9060,12060and120120etc,e.g.9060refersto900mm×
600mm,whichcanbemadetoorderasdemandedforspecialrequirements.
IVTechnicalSpecification&
PerformanceIndex
Opticalparameters,mechanicalperformance,electricalparametersandpackingdimensionsetc.
LaserSealCO2Laser
Wavelength10.6µ
m
Laserpower40W/60W/80W/100Woptional
Laserenergyregulation0~100%manual/automatic(setbysoftware).
Cuttingspeed6000mm/min
Engravingspeed72000mm/min
Positioningaccuracy≤0.01mm
Coolingmodewatercooling
Temperatureofcoolingwater5℃~30℃
Powersupply220V50Hz2KW/2.5KW/3KW
Ambienttemperature5℃~35℃
Ambientrelativehumidity≤85%
Externaldimensions
Weight
12ndreflector23rdreflector
3Trolleychute4Condensinglensbarrel
5Workpieceplatform6Controlpanel
7Drawer8Organictopcover
9Trackofbothsides10Casing
1CO2laser2Lasertubecoolingwateroutlet
3Lasertubecoolingwaterinlet4Lasertubecathode
5Lasertubeanode6Powersupplysocket
7Auxiliarypowersupplysocket8Coolingwateroutlet
9Coolingwaterinlet10Airpumpinlet
111streflector
ItcanbeseenfromabovethatSCCserieslasercanbedividedintoseveralpartsincludingopticalpathsystem,controlsystem,kinematicalsystem,cuttingplatform,controlpanel,auxiliaryairexhaustingandblowingetc.
Opticalpathsystem:
Opticalpathsystemismadeupoflaserpowersupply,lasertube,1streflector,2ndreflector,3rdreflectorandconcentratinglensbarrel.
Theresultofopticalpathsystemregulationhasadirectinfluenceonprocessingeffect.Makesurethatit’sinnormalconditionbeforeoperating.
Controlsystem:
Controlsystemismadeupofmastercontrolcard,interfaceboard,2high-precisionsteppermotordriver,driverpowersupplyandauxiliarypowersupplyforcontrolcard
Kinematicalsystem
Kinematicalsystemismadeupofimportsophisticatedstraightsquaretrack,X/Yaxishigh-precisionsteppermotor,X/Yaxistrackrack,drivingleverandmotionsynchronousbeltetc.
Cuttingplatform
Thecuttingplatformistwo-purposeplatform,honeycombplatformofonesidesuitableforsoftmaterialprocessingandhardplatformoftheothersideforhardandheaviermaterialprocessing.
Controlpanel
Oncontrolpaneltherearemainlyhostswitch,laserandmotionswitch,laserpowerregulator,airblowingandexhaustingswitchetc.
Auxiliaryairexhausting,blowingandcoolingsystem
Standardconfigurationofthemachineincludesexhaustfan,airpumpandcoolingwaterpumpetc.
Inaddition:
Standardtrailercabinetisalsooptional,whichhasinstalledallexhaustfan,airpump,coolingwatertank,waterpumpandradiatorinreadyplaces.Thereforeit’sveryconvenientforthecustomertouse.
VIOperatingpanelandinstruction
Operatingpanelofthismachinehastwoparts:
adjustingpartandpowersupplycontrolpart
LasercutterPowersupplyadjustor
TestAirexhaustingBlowing
Adjustingpart:
controllaserpowerandoperationofmatchingequipmentsmainly.
1:
Laserpoweradjustingknob.
2:
Lasertestkey.Pressthiskeytherewillbelaserforcedout.Mainlyforlaseroutputpowersettingandopticalpathadjustingofthecompletemachine.
3:
Externalextractorfanswitch.
4:
Externalairpumpswitch.
5:
Workingcurrentindicatorofthelaser(generallythecurrentwillnotexceed20mAinnormaloperation).
总电源:
Mains,扫描:
Scan,激光:
Laser
Powersupplycontrolpart
Mains:
mainswitchofthecompletemachinepowersupply
Scan:
switchofkinematicmechanismpowersupply.Whenit’sturnedon,X/Ywillbelockedupandonlyreceivecomputercommand.Noforcedmotionallowedoroperationofkinematicmechanismwillbedamaged.
Laser:
controlswitchoflaserpowersupply.Whenit’sturnedon(makesurethatcirculatedcoolingwaterisinnormalworkingorderbeforeswitchingiton),thelasertubebecomesreadyandwilloutputlaseriftestkeypressedoroutputcommandfromcomputerreceived.
VIIInstalling&
CommissioningandOperatingFlow
(I)Installing&
commissioningproceduresforSCC60cutter
1Pleasecheckcompletenessoftheequipmentandfittingsfirstagainstthelistenclosedinpackage.
2Movethemachinetoworkingposition,setdownstandbarsandensureit’sstablyplaced(theendofwateroutletslightlyhigher)withoutshaking.Takecaretoreservespacesforheatradiation,maintenanceandcoolingwatercontaineraroundtheequipment.
3Openprotectioncoverofthelasertubeandcheckthatit’scontact.Anydamagescausedbytransportationpleasecontactthedistributororourafter-salesservice.
4Connectwaterinletpipe,wateroutletpipeandairinletpipeaccordingtotheremindersof“waterinlet,wateroutlet”and“airinlet”.Feedwatertoobservewhethercoolingwaterinthetubeisnormalandmakesuretomakeitfull(withoutbubbles).
Connectexhaustduct.
Lackingorabsenceofwaterwillaffectservicelifeofthelasertube,orevencausedirectdamagetoit.
5Connectgroundlineoftheequipmentandkeepgoodcontact,useACmodeofthemultimetertomeasurevoltageofthemachinecasing,laserpowersupplycasing,computercasing,datawirecoating,track,motorcasing,extractorfancasingandpowersupplyNline.Groundingvoltageofverypointmustbelessthan5V.
Imperfectearthwillinfluenceservicelifeofthelasertubeandcontrolcircuitornormaloperationofthecompletemachinewillbeaffecteduponhighpressuredischarge,orevendosevereharmtobodyofrelatedpersonnel.